Siemens SINUMERIK 840C Uživatelský manuál

SINUMERIK 840CSIMODRIVE 611-DInstallation Guide 09.2001 EditionInstallation InstructionsService Documentation

5.3 PLC configuration and PLC machine data (as from SW 3) . . . . . . . . 5–185.3.1 PLC configuration . . . . . . . . . . . . . . . . . . . . . . . .

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–37SINUMERIK 840C (IA)The configured texts are activated on Power on.35 LF36 a 4 5 232 \

07.97 12 Functional Descriptions12.20.7 Retraction• If the function ”Consider software limit switch with controlled emergency retraction” isselected

12 Functional Descriptions 10.9412.20.7 Retraction12.20.7.2 Retraction as autonomous drive function (611D)On SW 4 and higher, axes with digital 611D

09.95 12 Functional Descriptions12.20.8 Configuration help for generator operation and emergency retraction12.20.8 Configuration help for generator

12 Functional Descriptions 09.9512.20.8 Configuration help for generator operation and emergency retractionExample: C = 6000 µF (see table 16 kW inf

09.95 12 Functional Descriptions12.20.8 Configuration help for generator operation and emergency retractionOption for programmable emergency retract

12 Functional Descriptions 09.9512.20.8 Configuration help for generator operation and emergency retractionDrive-autonomous stopping and retractionD

01.99 12 Functional Descriptions12.20.8 Configuration help for generator operation and emergency retraction12.20.8.2 Activating autonomous drive eme

12 Functional Descriptions 09.9512.21 Simultaneous axes12.21 Simultaneous axes12.21.1 Corresponding data• NC MD 5004 bit 0,1 1st or 2nd handwheel co

12.93 12 Functional Descriptions12.21.2 Handwheel for simultaneous axes in automatic modePlease refer to the NC Programming Guide for the SINUMERIK

12 Functional Descriptions 12.9312.22 Software cam (position measuring signals)12.22 Software cam (position measuring signals)The SOFTWARE CAM (posi

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–38SINUMERIK 840C (IA)4.4.4 Color definition tables4.4.4.1 10” color display (up to SW 4.4)

12.93 12 Functional Descriptions12.22.2 Functional descriptionNegative cam < positive cam2ndNC axis1st NC axisMachinezero1Npositive 01Nnegative

12 Functional Descriptions 12.9312.22.2 Functional descriptionCam valuesAll cam values are contained in the setting data 7000 to 7007. This range is

12.93 12 Functional Descriptions12.22.2 Functional descriptionAssignment between cam pairs and axesThe cam pairs are assigned via the NC/PLC interfa

12 Functional Descriptions 07.9712.22.2 Functional descriptionACTIVATE CAM/AXIS ASSIGNMENT DB48 DR0.6CAM/AXIS ASSIGNMENT ACTIVATED= DB48 DR1.6AASA

12.93 12 Functional Descriptions12.22.2 Functional description7 6 5 4 3 2 1 0Bit No.Byte no.Axis1DL121Cam4+Cam4–Cam3+Cam3–Cam2+Cam2–Cam1+Cam1–Axis1D

12 Functional Descriptions 12.9312.23 Actual-value system for workpiece12.23 Actual-value system for workpiece12.23.1 Corresponding data• SD 5001 bi

12.93 12 Functional Descriptions12.23.2 Reference systemsDiagram showing reference systems-150900M - Machine reference point (coordinates: XM and YM

12 Functional Descriptions 12.9312.23.3 Functional description• At the end of a program (or after reset), the last active ZO group (G54 - G57) and T

12.93 12 Functional Descriptions12.24 Travel to fixed stop12.24 Travel to fixed stopThe "Travel to fixed stop" function is available as an

12 Functional Descriptions 12.9312.24.2 Functional descriptionThe operating principle is explained below on the basis of an example (showing sleeve

PRESET09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–39SINUMERIK 840C (IA)Changing the file POCOCLUT for the MACHINE areaIf no CLUTs are av

12.93 12 Functional Descriptions12.24.2 Functional descriptionDeselectionThe NC detects that the function has been deselected through the programmin

12 Functional Descriptions 12.9312.24.4 Travel to fixed stop with fixed clamping torque (torque limitation via terminal 96)12.24.4.1 SIMODRIVE 611AI

12.93 12 Functional Descriptions12.24.4 Travel to fixed stop with fixed clamping torque (torque limitation via terminal 96)The NC setpoint interface

12 Functional Descriptions 12.9312.24.4 Travel to fixed stop with fixed clamping torque (torque limitation via terminal 96)Functional sequenceThe co

12.93 12 Functional Descriptions12.24.5 Travel to fixed stop with programmable clamping torqueHardware connections:Actua-tor2022569614Speedcontrolle

12 Functional Descriptions 12.9312.24.5 Travel to fixed stop with programmable clamping torque12.24.5.2 SIMODRIVE 611A MSD or SIMODRIVE 660With thes

12.93 12 Functional Descriptions12.24.5 Travel to fixed stop with programmable clamping torqueThe NC setpoint interface then begins to output the cu

12 Functional Descriptions 12.9312.24.7 Diagrams for selection/deselection of travel to fixed stop12.24.7 Diagrams for selection/deselection of trav

12.93 12 Functional Descriptions12.24.7 Diagrams for selection/deselection of travel to fixed stop12.24.7.2 Selection of travel to fixed stop (fixed

12 Functional Descriptions 12.9312.24.7 Diagrams for selection/deselection of travel to fixed stop12.24.7.3 Deselection of travel to fixed stopTimin

SAVE09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–40SINUMERIK 840C (IA)The change is made in the ASCII editor and must be saved on the har

12.93 12 Functional Descriptions12.24.7 Diagrams for selection/deselection of travel to fixed stop12.24.7.4 Meaning of signals1. G220 Deselection bl

12 Functional Descriptions 12.9312.24.7 Diagrams for selection/deselection of travel to fixed stop12.24.7.5 Travel to fixed stop with digital drives

12.93 12 Functional Descriptions12.24.7 Diagrams for selection/deselection of travel to fixed stopDiagram of 611DG221Travel to fixed stop activeFixe

12 Functional Descriptions 04.9612.25 Flexible memory configuration (SW 4 and higher)12.25 Flexible memory configuration (SW 4 and higher)12.25.1 Co

04.96 12 Functional Descriptions12.25.1 Corresponding dataWith the new functionality of the flexible memory configuration, the user is now in a posi

12 Functional Descriptions 04.9612.25.3 Functional description12.25.3 Functional descriptionAssignment of data to memory areasThe data are stored pa

04.96 12 Functional Descriptions12.25.4 Memory configuration on control power-upDRAM:704 KB for part program memory64 KB for IKA data (corresponds t

12 Functional Descriptions 08.9612.25.4 Memory configuration on control power-upThe user can now configure the NC memory according to his requiremen

07.97 12 Functional Descriptions12.25.4 Memory configuration on control power-upFig. 2Start-up/Machine data/NC MD/Memory configurationDRAM memory co

12 Functional Descriptions 07.9712.25.4 Memory configuration on control power-upFig. 3Machine Parameter Program. Services DiagnosisStart-up/machine

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–41SINUMERIK 840C (IA)4.4.4.2 New 19” operator panel as from SW 4.5 (5)6FC5 103–0ABVV–VAA1Sta

07.97 12 Functional Descriptions12.25.4 Memory configuration on control power-upThe set configuration is activated through selection of softkey &quo

12 Functional Descriptions 07.9712.25.4 Memory configuration on control power-up• If a module with 486 CPU is installed and digital drives are conne

10.94 12 Functional Descriptions12.25.4 Memory configuration on control power-upLoading the UMSNow that the "Flexible memory configuration"

12 Functional Descriptions 08.9612.25.4 Memory configuration on control power-upHowever, the block buffer number may be set to zero only for those c

04.96 12 Functional Descriptions12.26 BERO interface (SW 4 and higher)• For switched-off channels, the interactive message "No memory available

12 Functional Descriptions 10.9412.27 Parameter set switchover12.27 Parameter set switchoverThe Parameter set switchover functionis as option (SW 4

10.94 12 Functional Descriptions12.27.1 Parameter set switchover (up to SW 3)Spindle parameter sets (NCK/SERVO)8 parameter sets have been provided t

12 Functional Descriptions 04.9612.27.1 Parameter set switchover (up to SW 3)a) Spindle gear stage selection through user M function to PLC (M43 in

10.94 12 Functional Descriptions12.27.2 Parameter set switchover with SW 4 and higher (option)12.27.2 Parameter set switchover with SW 4 and higher

12 Functional Descriptions 07.9712.27.2 Parameter set switchover with SW 4 and higher (option)"Position control" parameter groupThe struct

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–42SINUMERIK 840C (IA)Color table For positive screen display: For negative screen display:St

09.01 12 Functional Descriptions12.27.2 Parameter set switchover with SW 4 and higher (option)"Position controller" groupSpindle1stPaSe2nd

12 Functional Descriptions 10.9412.27.2 Parameter set switchover with SW 4 and higher (option)"Ratio" parameter groupThe "Ratio (R)&q

10.94 12 Functional Descriptions12.27.2 Parameter set switchover with SW 4 and higher (option)• The function is disabled for measuring systems with

12 Functional Descriptions 10.9412.27.3 SwitchoverIn addition to variable increment evaluation, a gear ratio can be activated additionally viaparame

10.94 12 Functional Descriptions12.27.4 Diagnosis12.27.4 DiagnosisThe currently effective parameter sets in the various parameter groups are display

12 Functional Descriptions 10.9412.27.5 Operator inputs12.27.5 Operator inputsThe operator inputs the machine data for the parameter sets under DIAG

10.94 12 Functional Descriptions12.28 High-speed data channels12.28 High-speed data channelsThe "High-speed data channels" functionis an o

12 Functional Descriptions 07.9712.28.2 Functional description• It is possible to define in the PLC user program which data are to be transferred vi

10.94 12 Functional Descriptions12.28.3 Configuration12.28.3 ConfigurationIn order to avoid complicated programming involving pointers and lengthy r

12 Functional Descriptions 10.9412.28.4 Format of interface data blocks12.28.4 Format of interface data blocks...7 6 5 4 3 2 1 0Bit No.Byte No

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–43SINUMERIK 840C (IA)4.4.4.3 Defining individual color tables (as from SW 5.4)Introduction A

04.96 12 Functional Descriptions12.28.4 Format of interface data blocksDL 0 bit 8 "Strobe":Strobe for activation of configuring channel. S

12 Functional Descriptions 07.9712.28.4 Format of interface data blocksDB 3 data transfer areas...7 6 5 4 3 2 1 0Bit No.Byte No.DL 0Datachanne

07.97 12 Functional Descriptions12.28.4 Format of interface data blocksActivation bits (PLC NC):Each of the 32 bits represents a data transfer are

12 Functional Descriptions 07.9712.28.5 Configuration of a high-speed data channel12.28.5 Configuration of a high-speed data channelStep 1: Reset ac

10.94 12 Functional Descriptions12.28.7 Use of a high-speed data channel12.28.7 Use of a high-speed data channelCase 1: Write with acknowledgement,c

12 Functional Descriptions 07.9712.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)12.28.8 Overview of functio

04.96 12 Functional Descriptions12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)SignalnumberMeaning Data fo

12 Functional Descriptions 09.9512.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)SignalnumberMeaning Datafor

09.95 12 Functional Descriptions12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)The data to be read are sel

12 Functional Descriptions 07.9712.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)Explanation of NCK data (SW

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–44SINUMERIK 840C (IA)4.4.5 Color mapping listsIntroduction The operator system works with sy

04.96 12 Functional Descriptions12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)Example:Parameterization of

12 Functional Descriptions 04.9612.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)Axial feed:Formula for serv

04.96 12 Functional Descriptions12.28.8 Overview of function identifiers and configuring parameters (DB 2, DR 2 ... DR 6)IKA output quantity value:I

12 Functional Descriptions 01.9912.29 Extension of inprocess measurement (SW 4 and higher)12.29 Extension of inprocess measurement (SW 4 and higher)

01.99 12 Functional Descriptions12.29.1 Functional descriptionMeasuring block parameter:MT = Measuring sensor inputDepending on the hardware, inputs

12 Functional Descriptions 01.9912.29.1 Functional descriptionMA=No. of measured valuesThe number of measured values indicates the number of measure

01.99 12 Functional Descriptions12.29.2 General hardware conditions for "Extended measurement"12.29.2 General hardware conditions for &quo

12 Functional Descriptions 10.9412.29.2 General hardware conditions for "Extended measurement"SIMODRIVE 611D:• 611D measuring circuits can

10.94 12 Functional Descriptions12.29.2 General hardware conditions for ”Extended measurement”No check is made to ascertain whether R parameters whi

12 Functional Descriptions 09.9512.30 Master/slave for drives, SW 4.4 and higher, option12.30 Master/slave for drives, SW 4.4 and higher, optionThe

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–45SINUMERIK 840C (IA)Example 1 Suppose we want to change the background color of the softkey

09.95 12 Functional Descriptions12.30.2 Difference to synchronous spindle/GI12.30.2 Difference to synchronous spindle/GIUnlike the synchronous spind

12 Functional Descriptions 09.9512.30.3 Function descriptionThe output can now be injected either only to the slave or only to the master of the tor

09.95 12 Functional Descriptions12.30.3 Function descriptionParameterization with the NC machine dataThe slave is parameterized via the NC machine d

12 Functional Descriptions 09.9512.30.4 Activating/deactivating the master/slave torque compensation control12.30.4 Activating/deactivating the mast

09.95 12 Functional Descriptions12.30.4 Activating/deactivating the master/slave torque compensation controlFor the master, function generator opera

12 Functional Descriptions 09.9512.30.5 Response in the event of an errorSo that all axes of a master/slave grouping exit the follow-up control at t

03.95 12 Functional Descriptions12.30.6 Effects on existing functions12.30.6 Effects on existing functionsMaster/slave operation does not cause any

12 Functional Descriptions 08.9612.31 Dynamic SW limit switches for following axes12.31 Dynamic SW limit switches for following axes12.31.1 Correspo

08.96 12 Functional Descriptions12.31.2 Description of functionThe reduction range represents a safety area. As soon as the following axis is positi

12 Functional Descriptions 08.9612.31.2 Description of functionIt is possible to define for each individual channel whether or not its path speed mu

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–46SINUMERIK 840C (IA)Symbolic colorPicture elementsBack-groundcolorTextcolorTextback-groundB

07.97 12 Functional Descriptions12.32 Collision monitoring (as from SW 6)12.32 Collision monitoring (as from SW 6)12.32.1 General descriptionThe ”Co

12 Functional Descriptions 07.9712.32.2 Defining a protection zoneIt is also possible to define protection zones in two dimensions.Two-dimensional p

07.97 12 Functional Descriptions12.32.4 The motion axes of a protection zone12.32.4 The motion axes of a protection zoneIf a protection zone is to b

12 Functional Descriptions 07.9712.32.5 Machine coordinate systemsOffset vector 4th machine coordinate systemX coordinate: MD 343Y coordinate: MD 34

07.97 12 Functional Descriptions12.32.6 Adaptation of the protection zone to the active toolThe axes in which the tool offset in the NC channel is c

12 Functional Descriptions 07.9712.32.8 Reduction zone of a protection zone12.32.8 Reduction zone of a protection zoneEach coordinate of a protectio

07.97 12 Functional Descriptions12.32.8 Reduction zone of a protection zoneCalculation of the number of acceleration steps to brake from Vmax to 0 u

12 Functional Descriptions 07.9712.32.10 Dead-time compensation12.32.10 Dead-time compensationBecause of the internal structure of the software, dea

07.97 12 Functional Descriptions12.32.12 Collision alarms12.32.12 Collision alarmsWhen two protection zones collide, the axis-specific alarm ”Protec

12 Functional Descriptions 01.9912.32.14 Example on a double-slide turning machine12.32.14 Example on a double-slide turning machineOn the example o

6.6.6 Channel-specific MD bits 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1556.7 Axis-specific MD 2 (axial data 2) . . . . . . .

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–47SINUMERIK 840C (IA)4.4.6 Color settings for monochrome display4.4.6.1 10” monochrome displ

07.97 12 Functional Descriptions12.32.14 Example on a double-slide turning machine• Protection zone 1: Spindle chuckProtection zone data VALUESMotio

12 Functional Descriptions 07.9712.32.14 Example on a double-slide turning machineProtection zone data BITSProtection zone existsSR exist.: MD 38761

07.97 12 Functional Descriptions12.32.14 Example on a double-slide turning machineProtection zone 4: Slide 2Protection zone data VALUESMotion axesX

12 Functional Descriptions 07.9712.32.14 Example on a double-slide turning machineProtection zone data BITSProtection zone existsSR exist.: MD 38764

01.99 12 Functional Descriptions12.32.15 Collision monitoring (as from SW 6.3)12.32.15 Collision monitoring (as from SW 6.3)12.32.15.1 Additive prot

12 Functional Descriptions 01.9912.32.15 Collision monitoring (as from SW 6.3)12.32.15.3 Automatic protection zone adjustment for tool types > =2

08.96 12 Functional Descriptions12.33 Description of function of current and speed setpoint filters12.33 Description of function of current and spee

12 Functional Descriptions 08.9612.33.1 IntroductionFunction generator for FFT analysis (speed controller)Filter 1Filter 2611D:Speed feedforward con

08.96 12 Functional Descriptions12.33.1 IntroductionFunction generator for FFT analysis PT2/bandstopMD 1500...MD 1521MD 1504Setup mode:MD 1420Speed

12 Functional Descriptions 08.9612.33.1 IntroductionCurrent setpoint limitationFunction generator for FFT analysis (current controller)MSD field con

Save ascycleDeletecycle09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–48SINUMERIK 840C (IA)4.4.7 CyclesPress the DIAGNOSIS and PC DATA soft

08.96 12 Functional Descriptions12.33.1 Introduction12.33.1.1 Fourier analysisThe integrated Fourier analysis function provides you with a particula

12 Functional Descriptions 08.9612.33.1 Introduction12.33.1.3 Measurement procedureIn order to optimize a cascaded closed-loop control structure (cu

08.96 12 Functional Descriptions12.33.2 Optimization of speed controller12.33.2.1 Machine dataMD 1001: Speed controller clock cycleMD 1004: Configur

12 Functional Descriptions 08.9612.33.3 Current setpoint filter12.33.3 Current setpoint filterCurrent setpoint filters (low-pass or bandstop) are us

08.96 12 Functional Descriptions12.33.3 Current setpoint filter12.33.3.1 Machine dataMD 1200: Number of current setpoint filtersMD 1201: Type of cur

12 Functional Descriptions 08.9612.33.3 Current setpoint filterPossible filter combinationsFilter 4 Filter 3 Filter 2 Filter 1 MD 1201PT2 PT2 PT2 PT

08.96 12 Functional Descriptions12.33.3 Current setpoint filterFilter in the case of resonance at and above the controller stability limitLow-pass–

12 Functional Descriptions 08.9612.33.3 Current setpoint filter12.33.3.3 Scope of application of bandstops as current setpoint filterBandstop filter

08.96 12 Functional Descriptions12.33.3 Current setpoint filterExamples of frequency responsesAmplitude responseMagnitude[dB]log f [Hz]1021031030-3-

12 Functional Descriptions 08.9612.33.3 Current setpoint filterAmplitude responseMagnitude[dB]log f [Hz]1021031030-3-10-20-30Phase anglelog f [Hz]10

MODIFYOPTIONSOK09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–49SINUMERIK 840C (IA)4.5 Activating options (as from SW3)Press the DIAGNOSIS/

08.96 12 Functional Descriptions12.33.3 Current setpoint filterAmplitude responseMagnitude[dB]log f [Hz]1021031030-3-10-20-30Phase responsePhaseangl

12 Functional Descriptions 08.9612.33.3 Current setpoint filterExample of bandstop filter applicationThe example below explains the basic procedure

08.96 12 Functional Descriptions12.33.4 Speed-dependent current setpoint filter12.33.4 Speed-dependent current setpoint filterA speed-dependent curr

12 Functional Descriptions 08.9612.33.5 Speed setpoint filter12.33.5 Speed setpoint filterSpeed setpoint filters are used to dampen mechanical reson

08.96 12 Functional Descriptions12.33.5 Speed setpoint filterSpeed setpoint filter combinationsFilter 2 Filter 1 MD 1501PT1 PT1 300PT1 PT2 200PT1 BS

12 Functional Descriptions 08.9612.33.5 Speed setpoint filter1kvmax = 2(Ters,n + Tn,w,gl + Ttot,LR + Tabt,LR)Ters,n= Equivalent time of closed spe

08.96 12 Functional Descriptions12.33.5 Speed setpoint filterExample of speed setpoint bandstopfz : Blocking frequency MD 1514/MD 1517DZ : Damping n

12 Functional Descriptions 01.9912.34 Actual value passive monitoring axis (as from SW 6.3)12.34 Actual value passive monitoring axis (as from SW 6.

01.99 12 Functional Descriptions12.34.5 Parameterization examples12.34.5 Parameterization examplesExample 1, incremental encoder:The 2nd measuring s

12 Functional Descriptions 01.9912.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown)12.35 Uninterruptible power supply (UPS)

ACTIVATEOPTIONS09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–50SINUMERIK 840C (IA)Press the select key to select.Press the ACTIVATE OPTION

01.99 12 Functional Descriptions12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown)InterfacesThe PLC user program has avail

12 Functional Descriptions 01.9912.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown)Example ”Express shutdown”Notes1. A deta

01.99 12 Functional Descriptions12.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown)Structure of target data block (MMC feed

12 Functional Descriptions 01.9912.35 Uninterruptible power supply (UPS) (as from SW 6.3) (Express shutdown)Example: PLC program for the initiation

01.99 12 Functional Descriptions12.36 Inch/metric switchover function (as from SW 6.3)12.36 Inch/metric switchover function (as from SW 6.3)12.36.1

12 Functional Descriptions 01.9912.36.4 Inch/metric switchover function12.36.4 Inch/metric switchover functionRegarding NCK under section Parameter,

01.99 12 Functional Descriptions12.36.5 Inch/metric conversion function12.36.5 Inch/metric conversion functionWhen the data required for loading the

12 Functional Descriptions 01.9912.36.5 Inch/metric conversion functionWhen the softkey ”Conversion start” is pressed another sub-dialog appears den

01.99 12 Functional Descriptions12.36.6 Deleting the conversion data12.36.6 Deleting the conversion dataThe machine data (destination files) previou

12 Functional Descriptions 01.9912.36.7 Error handlingThe entry XXX in the log file is the name of the target file i.e. the name of the destination

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–51SINUMERIK 840C (IA)Accessing the CD ROM via PC link software (SW 6 and higher)Installation

01.99 12 Functional Descriptions12.36.8 Configurability of the conversionStructure, syntax and the meaning of key words in the file CONFIG1) as foll

12 Functional Descriptions 01.9912.36.8 Configurability of the conversionParameter Value (entry example)Max.numberMeaningVALUES X:2, Y:5 Oneassign-m

01.99 12 Functional Descriptions12.36.9 List of descriptions12.36.9 List of descriptionsThis file describes the conversion. The syntax used and desc

12 Functional Descriptions 09.0112.36.9 List of descriptionsExample of a list of descriptions file LIST:// Conversion of 03.99// firstTEA1 n5002.4-7

01.99 12 Functional Descriptions12.36.9 List of descriptionsb) Example of a special treatment in the case of axis-specific machine data:// Conversio

12 Functional Descriptions 01.9912.36.9 List of descriptions• Power failure during conversionAfter restarting conversion is continued without conver

 Siemens AG 2001 All Rights Reserved 6FC5197–jAA5013–1SINUMERIK 840C (IA)13 IndexSectionAAbsolute encoder 12.11ENDAT 12.11.2SIPOS 12.11.1Actual value

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA5013–2SINUMERIK 840C (IA)Page SectionControl loopCurrent control loop 9.2.1Position control loop

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA5013–3SINUMERIK 840C (IA)Page SectionEEncodersAbsolute encoders 12.11ENDAT 12.11.2SIPOS 12.11.1E

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA5013–4SINUMERIK 840C (IA)Page SectionIIKA data 5.6In-process measurement, extension 12.29General

START09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–52SINUMERIK 840C (IA)Selecting BACKUP Press the softkeys DIAGNOSIS then START-UP 1) the

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA5013–5SINUMERIK 840C (IA)Page SectionParameter set switchover 6.9PLC machine data 8PLC MD for fu

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA5013–6SINUMERIK 840C (IA)Page SectionPParameter set switchover 12.27Axes 12.27.1Compatibility 12

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA5013–7SINUMERIK 840C (IA)Page SectionSIPOS 12.11.1Software cam 12.22Speed setpoint matching 10.4

From:NameCompany/Dept.AddressTelephone /Suggestions and/or correctionsShould you come across any printing errorswhen reading this publication, please

User DocumentationSINUMERIK840CSINUMERIKOverview of SINUMERIK 840C Documentation / OEM Version for WindowsBrochure Catalog NC 36AccessoriesCatalog NC

1123456123478909.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–53SINUMERIK 840C (IA)Backup menu treeRestore/backup (first install correct str

21231234412356345609.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–54SINUMERIK 840C (IA)Setup / Configure optionsSetup WOP optionsSee Configu

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–55SINUMERIK 840C (IA)Activating the hard The hard disk is configured with 5 Mbytes for user

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–56SINUMERIK 840C (IA)4.8 Functions up to SW 24.8.1 NC data management (up to SW 2)As from SW

9.3 Function generator (axis and spindle - as from SW 3) . . . . . . . . . . . 9–239.3.1 Function generator (axis and spindle) - signal parameters(as

SAVESTART09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–57SINUMERIK 840C (IA)MACHINE PARAMETER PROGRAMM. SERVICES14:22Start-up/SIEMENS/NC d

OKLOADEDIT09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–58SINUMERIK 840C (IA)During data transmission the following dialog text appears:!!

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–59SINUMERIK 840C (IA)4.8.2 PLC data (up to SW 2)As from SW 3 NC data management has been mov

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–60SINUMERIK 840C (IA)4.8.3 PCF files (up to SW 2)From SW 3 the files MELDDATR and MELDTEXT a

SERVICESMANAGEMENTNEWNEW09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–61SINUMERIK 840C (IA)Creating a file in the SERVICES areaSelect the

LOADOKOKDIAGNOSISPLC datamanagement09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–62SINUMERIK 840C (IA)NameLength DatePLC/dataNameLength Da

SAVEProgramm.EDITNCSELECTPROGRAMSAVESTARTOK09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–63SINUMERIK 840C (IA)You can create the PCF file

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–64SINUMERIK 840C (IA)Setting data for PCF files:You define the active PCF file in the genera

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–65SINUMERIK 840C (IA)4.9 Equivalent keys on the PC keyboard and the operator panelThe follow

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–1SINUMERIK 840C (IA)5 Machine Data Dialog (MDD – as from SW 3)5.1 General remarksIntroductio

10.5 Spindle installation, spindle functions . . . . . . . . . . . . . . . . . . . . . . . 10–4910.5.1 Open-loop control mode . . . . . . . . . . . .

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–2SINUMERIK 840C (IA)Note Press the info key to display a short description of the machine co

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–3SINUMERIK 840C (IA)AxesS Name:The name of the axis appears in this window when NC MD 5680 f

SearchPassword09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–4SINUMERIK 840C (IA)5.1.1 General notes on operationSearch (SW 3 and higher)Se

Calc. con-troll. data09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–5SINUMERIK 840C (IA)MD info window(SW 3 and higher)Select the MD info w

+Copy to clipboardPaste from clipboard09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–6SINUMERIK 840C (IA)Current controller:MD 1120 P gain

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–7SINUMERIK 840C (IA)5.1.2 Fast switching between MDD and service display (as from SW 5)Servi

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–8SINUMERIK 840C (IA)Service display for several axesFig. 5.4In the three-axis display, the u

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–9SINUMERIK 840C (IA)5.2 NC configuration and NC machine data (as from SW 3)5.2.1 NC configur

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–10SINUMERIK 840C (IA)SpindleS Mode group:The assignment of mode group to spindle is determin

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–11SINUMERIK 840C (IA)5.2.2 NC machine dataMenu treeNC MD(1) (2) (3) (4) (5) (6) (7) (8)(1)(2

12.6 Coordinate transformation 6FC5 150-0AD04-0AA0 . . . . . . . . . . . 12–1812.6.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . .

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–12SINUMERIK 840C (IA)Note A list of the individual NC machine data is given on the following

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–13SINUMERIK 840C (IA)Softkey Controller data This softkey contains position controller, comp

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–14SINUMERIK 840C (IA)5.2.3 Setpoint-Actual value matching for axes and spindlesThe following

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–15SINUMERIK 840C (IA)5.2.4 Measuring system adaptation for axes and spindles(as from SW 4)Ex

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–16SINUMERIK 840C (IA)Motor measuringsystem exampleInformation required:m +rxl4xpxfGearbox fa

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–17SINUMERIK 840C (IA)5.2.5 Copying a complete machine data block (as from SW 5.6)General The

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–18SINUMERIK 840C (IA)5.3 PLC configuration and PLC machine data (as from SW 3)5.3.1 PLC conf

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–19SINUMERIK 840C (IA)S Address:The address assignment for the 1st machine control panel is d

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–20SINUMERIK 840C (IA)5.3.2 PLC machine dataMenu treePLC MDPeripheral setting(1) (2) (3) (4)

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–21SINUMERIK 840C (IA)(1) PLC MD/Peripherals settingSoftkey This softkey contains various in

12.10 FIFO/predecoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–7112.10.1 Rapid block change using FIFO function (up

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–22SINUMERIK 840C (IA)5.4 Drive configuration and drive machine data (as from SW 3)5.4.1 Driv

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–23SINUMERIK 840C (IA)5.4.2 Drive machine data for axes (FDD) and spindles (MSD)Menu tree(1)

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–24SINUMERIK 840C (IA)Softkey This softkey contains status display, current values (drive/s

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–25SINUMERIK 840C (IA)Note Any number from 1 to 15 (up to SW 4, from SW 5, 1-30) in any orde

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–26SINUMERIK 840C (IA)On SW5 and higher, it is possible to enter non-Siemens motors for which

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–27SINUMERIK 840C (IA)5.5 Cycles machine data (as from SW 3)SelectionDiagnosisMachinedataStar

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–28SINUMERIK 840C (IA)5.6 IKA data (interpolation and compensation with tables – as fromSW 3)

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–29SINUMERIK 840C (IA)individual data are described in the functional description of “Interpo

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–30SINUMERIK 840C (IA)5.7 User displays (as from SW 3)SelectionDiagnosisMachinedataStart-upUs

Editlist09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–31SINUMERIK 840C (IA)5.7.1 Edit listSelect the softkey edit list in the User display

12.15 Switchover measuring system 1 or 2 (SW 2 and higher) . . . . . . . 12–11612.15.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . .

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–32SINUMERIK 840C (IA)machine data, place the cursor on a free or an occupied line. Then sele

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–33SINUMERIK 840C (IA)5.8 File functions (as from SW 3)5.8.1 1st level: Machine configuration

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–34SINUMERIK 840C (IA)In the case of “Save all” the NQEC parameterization including the measu

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–35SINUMERIK 840C (IA)5.8.3 3rd level: Configuring within the machine data areas of individua

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–36SINUMERIK 840C (IA)User MD (TEA2)EditlistEdittextsFilefunctionsTool management (TEA2)Basic

EditNewEditDelete09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–37SINUMERIK 840C (IA)5.8.4 File functions (sequence of operation – as from

CopySave todiskLoadfrom disk09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–38SINUMERIK 840C (IA)Selected file can be copied.The on-line fil

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–39SINUMERIK 840C (IA)Fig. 5.14Explanation The functions of the individual softkeys are the s

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–40SINUMERIK 840C (IA)5.8.4.3 3rd level: File functionsSelection (Exampledrive MD axis)Diagno

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–41SINUMERIK 840C (IA)Example: File function 3rd level NC MDThis can be seen from the example

12.18.13 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–15612.18.13.1 Brief start-up of a GI gro

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–42SINUMERIK 840C (IA)5.9 Procedure for altering configurations5.9.1 Standard installation of

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–43SINUMERIK 840C (IA)Motor selection Press the Diagnosis/Start-up/Machine data/Drive MD and

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–44SINUMERIK 840C (IA)5.9.2 Adding a 1-axis FDD module (as from SW 3)Specifications Module sl

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–45SINUMERIK 840C (IA)5.9.3 Replacing a 1-axis FDD module with a 2-axis FDD module (asfrom SW

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–46SINUMERIK 840C (IA)5.9.4 Replacing a 2-axis FDD module (9/18 A) with a 2-axis FDD module(1

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–47SINUMERIK 840C (IA)5.9.5 Drive active or passive (as from SW3)Application For example, whe

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–48SINUMERIK 840C (IA)5.9.6 Using a new motor type (as from SW 3)Application A new motor type

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–49SINUMERIK 840C (IA)5.9.7 Reinstallation of existing and new drive components using theexis

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–50SINUMERIK 840C (IA)Fig. 5.24Procedure 2 Select the File functions softkey in the machine

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–51SINUMERIK 840C (IA)5.10 Configuring the MDD5.10.1 DescriptionThe MDD is configured with th

12.20.4.4 DC link undervoltage monitoring in 611D . . . . . . . . . . . . . . . . . . . . 12–21712.20.5 DC link buffering and monitoring of generator

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–52SINUMERIK 840C (IA)The paths and file names and simple examples of file contents (configur

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–53SINUMERIK 840C (IA)List contents: The texts for all data are stored in the text lists.Text

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–54SINUMERIK 840C (IA)Solution The following steps are necessary:1. The file list of the disp

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–55SINUMERIK 840C (IA)c) The already altered characteristics of a data are to be changed agai

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–56SINUMERIK 840C (IA)for which the following short-hand notation can now be used (SW 4 and h

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA505–57SINUMERIK 840C (IA)Example:headline “S16 P3 N7”This reserves 16 characters for the paramet

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.1 NC machine data (NC MD)6 NC Machine Data (NC MD)NC Setting Data (NC SD)6.1 NC machine da

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.1.1 Entering NC machine dataNote: With SW 3 and higher, the machine data are called in the

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.1.3 Configuring information6.1.3 Configuring informationTwo 1) mode groups and four 1) cha

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.1.3 Configuring informationTasks performed by the master channelWithin a mode group, the c

12.26 BERO interface (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . . . . 12–26912.27 Parameter set switchover . . . . . . . . . . . . . .

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.1.4 Breakdown of NC MDs/drive machine data6.1.4 Breakdown of NC MDs/drive machine dataNC M

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 03.956.2 General machine data (general data)6.2 General machine data (general data)Velocity behin

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)Corner deceleration rate3Default value Lower input li

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.2 General machine data (general data)Note:The reduction speed with G62 is not quite reache

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)Threshold for switchover intersection *6Default value

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 03.956.2 General machine data (general data)Circle end position monitoring7Default value Lower in

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)Error window for repositioning on circle contour9Defa

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.1.4 Breakdown of NC MDs/drive machine dataFeed after block search10Default value Lower inp

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.1.4 Breakdown of NC MDs/drive machine dataNumber of TO parameters13Default value Lower inp

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.2 General machine data (general data)Keyswitch-protected R parameters16, 17Default value L

12.32.14 Example on a double-slide turning machine . . . . . . . . . . . . . . . . . . . 12–32412.32.15 Collision monitoring (as from SW 6.3) . . . .

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)Number of Execution Memory Sectors30Default value Low

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.2 General machine data (general data)Positions 2 to 32 of the feedrate override switch100

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)Position control basic cycle time155Default value Low

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.016.2 General machine data (general data)2. Delay for removal of the servo enable signal on th

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)Dead time for calculation for extended thread164Defau

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.2 General machine data (general data)The number of areas is specified in NC MD 210. The nu

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)TO area 1AbsoluteD numberD1D29TO area 2TO area 3TO ar

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.2 General machine data (general data)Language switchover 1)250Default value Lower input li

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)When allocating the numbers, make sure that there is

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.2 General machine data (general data)MD 312: Mixed I/O assignment for first mode groupMD 3

11.92 1 Prerequisites and Visual Inspection1.1 Prerequisites1 Prerequisites and Visual Inspection1.1 PrerequisitesThe following prerequisites must b

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)Deadtime compensation for dwell referred to axisActua

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.2 General machine data (general data)Minimum reduction factor (as from SW 6)335Default val

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)2nd MCS offset in Z coordinates (as from SW 6)339Defa

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.2 General machine data (general data)1st transformation, parameters 1 to 10*730 - 739Defau

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.2 General machine data (general data)Leading axis coupled axis876 - 899Default value Low

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.2 General machine data (general data)d. It must be possible to program the axes of one cou

10.94 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.3 Channel-specific MD (channel data)6.3 Channel-specific MD (channel data)Mode group100*De

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.3 Channel-specific MD (channel data)Reset state G group108*-122*Default value Lower input

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.3 Channel-specific MD (channel data)InternalG groupG functions980M/T81 82 83 84 85 86 87 8

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.3 Channel-specific MD (channel data)Device No. for Execution from external132*Default valu

1 Prerequisites and Visual Inspection 11.921.2.1 Information on module handling1.2.1 Information on module handling• Synthetic or rubber soling, and

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.3 Channel-specific MD (channel data)• The function can also be switched off via the PLC (P

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.4 Axis-specific MD 1 (axial data 1)6.4 Axis-specific MD 1 (axial data 1)Assignment of axis

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)1st measuring system connection (as from SW 3)200*Defau

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 03.956.4 Axis-specific MD 1 (axial data 1)Coarse stop tolerance range204*Default value Lower inpu

03.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Fine stop tolerance range208*Default value Lower input

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 03.956.4 Axis-specific MD 1 (axial data 1)Zero-speed monitoring212*Default value Lower input limi

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Backlash compensation 1st measuring system220*Default v

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 10.946.4 Axis-specific MD 1 (axial data 1)The software limit switches cannot fulfil their functio

10.94 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Reference point value240*Default value Lower input limi

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 10.946.4 Axis-specific MD 1 (axial data 1)Reference point shift244*Default value Lower input limi

06.93 1 Prerequisites and Visual Inspection1.2.1 Information on module handlingAdditional instructions:• Do not open the special packaging unnecessa

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)MD 244*Ref. pointVelocityRef. camRef. point pulsePath20

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.4 Axis-specific MD 1 (axial data 1)Kv factor252*Default value Lower input limit Upper inpu

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Scaling factor maximum speed setpoint260*Default value

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.4 Axis-specific MD 1 (axial data 1)Maximum setpoint speed (IPO stop)268*Default value Lowe

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Acceleration276*Default value Lower input limit Upper i

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.4 Axis-specific MD 1 (axial data 1)MD 276* is calculated as follows:Maximum speed [rev/min

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Jog feedrate288*Default value Lower input limit Upper i

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.4 Axis-specific MD 1 (axial data 1)Interpolation parameter name304*Default value Lower inp

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Limiting frequency C axis encoder308*Default value Lowe

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.4 Axis-specific MD 1 (axial data 1)The NC activates leadscrew error compensation (SSFK) af

1 Prerequisites and Visual Inspection 06.931.2.5 Cables1.2.5 CablesCheck all cables in accordance with the cable and equipment overview (refer to In

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Contour threshold speed336*Default value Lower input li

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.4 Axis-specific MD 1 (axial data 1)u: Variable increment weighting pulses364*Default value

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)The following parameters are used for adaption to the m

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.4 Axis-specific MD 1 (axial data 1)m =360 degrees4pf• A rotary axis is used:• The ROD enco

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)• Linear axis with SIMODRIVE 611-Db = 0.5 x 10-3 mml =

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.4 Axis-specific MD 1 (axial data 1)Delay time zero speed monitoring372*Default value Lower

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Setpoint output (up to SW 2)384*Default value Lower inp

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.4 Axis-specific MD 1 (axial data 1)Setpoint output (as from SW 3)384*Default value Lower i

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.4 Axis-specific MD 1 (axial data 1)Drive/servo loop module No.3840,6-7Default value Lower

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.4 Axis-specific MD 1 (axial data 1)Time constant symmetrizing filter392*Default value Lowe

06.93 1 Prerequisites and Visual Inspection1.2.10 Jumpering1.2.10 JumperingThe jumper configurations on the modules required at the time of installa

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)6.5 Spindle-specific MD (spindle data)Measuring system

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.5 Spindle-specific MD (spindle data)in NC MD 403* and 0 in NC MD 404* to 410*. In the case

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)MD 403* MD 404*MD 405*MD 448*Voltage[volts]Speed [rev/

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.5 Spindle-specific MD (spindle data)• You can set MD 419* to 426* so that the motor is acc

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)On an oriented spindle stop (M19), the spindle is incl

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.5 Spindle-specific MD (spindle data)Example• S value: 1000 rev/min• Tolerance in MD: 3%The

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)Minimum motor setpoint speed448*Default value Lower in

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 10.946.5 Spindle-specific MD (spindle data)Spindle position for external M19452*Default value Low

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)The parameters for defining MD 455* and 456* can be ta

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.5 Spindle-specific MD (spindle data)• Encoder mounted to the spindle via the measuring gea

1 Prerequisites and Visual Inspection 10.941.3 Standard/Export version1.3 Standard/Export versionExport regulationsDue to the fact that the German e

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)Notes• Machine data 458* is taken into account only wh

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.5 Spindle-specific MD (spindle data)Structure of MD 460*Digit No. 7 6 5 4 3 2 1 00 1 0 4 0

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)Allocated C axis461*Default value Lower input limit Up

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.5 Spindle-specific MD (spindle data)To activate feedforward control set option (6FC5 150-0

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)Input value:=0 static feedforward control (e.g. for AC

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.5 Spindle-specific MD (spindle data)Acceleration time constantwith position controller gea

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)The set acceleration must not exceed the available acc

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.5 Spindle-specific MD (spindle data)D component compensatory controller 1)489*Default valu

04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.5 Spindle-specific MD (spindle data)Emergency retraction threshold 1)493*Default value Low

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.5 Spindle-specific MD (spindle data)Effect of the input values (different cases):0: No con

03.95 1 Prerequisites and Visual Inspection1.4 Installation Checklist 840C1.4 Installation Checklist 840CF-No. . . . . . . . . . . . . . . . . . . .

04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6 Machine data bits6.6 Machine data bits6.6.1 General MD bits (general bits)7 6 5 4 3 2 1

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5002Input resolutionPossible

08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)AuxiliaryfunctionoutputbeforetravelNo de-celerationat li

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.1 General MD bits (general bits)Bit 5 When bit 5 is set, the interpolation parameters (I

08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)Bit 4 When bit 4 is set, the polar coordinate angles (G1

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.996.6.1 General MD bits (general bits)Bit 2 Bit 2 = 0, Auxiliary function output during axis m

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)2ndNC Startwithoutref.pointall axesVar.incrementfor DRF(

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5005ZO fineZO coarseR param.a

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)Bit 4 Keyswitch lock for input disable GIBit 4=1 Keyswit

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.016.6.1 General MD bits (general bits)Note:If the MD bit is not set, the last function to be p

1 Prerequisites and Visual Inspection 03.951.4 Installation Checklist 840C5. Standard installation completed and customer specific machine data ente

07.97 6 NC Machine Data (NC MD), NC Setting Data (NS SD)6.6.1 General MD bits (general bits)Bit 1 Bit 1 = 0 All zero point offsets are deselected wi

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5008Pathdimensionfrom PLCwith

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)Acknowledging the channel-specific cancel alarm via oper

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.6.1 General MD bits (general bits)Bit 6 Bit 6=1 An extended tool parameter basic display w

01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5012Do notdelete work-piece n

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.6.1 General MD bits (general bits)Bit 2 This bit indicates whether the programmed address

04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5014Tool radiuscompen-sation

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.016.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5016Slave axissorting 1)Bit 7

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5018Second CPmoduleFirst CPmo

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5020Emergencyretractionoff (a

10.94 1 Prerequisites and Visual Inspection1.5.1 Self-test and system start-up1.5 Voltage and functional tests1.5.1 Self-test and system start-upNC

01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5022Delay of theNC readysigna

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5025Reloadworkpieceon poweron

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)Bit 2 The extended threading package contains the follow

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.996.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5028(asfromSW 6)4th MCSmirror

01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5051Cyclesetting dataDefault

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5053Axis displayfor all modeg

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)Note on WS800A:With the multichannel display option, the

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD506050615062to5069G function

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD508050815082to5089Transformat

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5141to5146Ethernet addressThe

SINUMERIK 840CSIMODRIVE 611-DInstallation InstructionsInstallation GuideSINUMERIK 840C/CE ControlStandard/Export VersionSIMODRIVE 611-D DriveSoftware

1 Prerequisites and Visual Inspection 03.951.5.1 Self-test and system start-upFile system check (SOFTWARE 4.4 and higher)Messages during the file sy

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5147ProtectEPROMcycles fromov

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.1 General MD bits (general bits)Execution from external7 6 5 4 3 2 1 0Bit No.NC MD514801

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD515200010001This machine data

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5156to5182Coupled motion comb

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)Two bits are assigned to every coupled axis pairing in e

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.016.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5185negative positiveExact st

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5186Fast blockchange (upto SW

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.016.6.1 General MD bits (general bits)The function ”Automatic saving of part programs on hard

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.1 General MD bits (general bits)7 6 5 4 3 2 1 0Bit No.NC MD5198Compensa-tion beyondworki

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.996.6.2 Spindle-specific MD bits (spindle bits)6.6.2 Spindle-specific MD bits (spindle bits)7

10.94 1 Prerequisites and Visual Inspection1.6 Loading data into the NCK on starting up the control (as from SW 2)1.6 Loading data into the NCK on s

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.2 Spindle-specific MD bits (spindle bits)Bit 2 Bit 2=1 Must be set when a function calli

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.6.2 Spindle-specific MD bits (spindle bits)7 6 5 4 3 2 1 0Bit No.NC MD521*Spindleavailable

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.2 Spindle-specific MD bits (spindle bits)Bit 3 If the bit is set, no measuring circuit m

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.6.2 Spindle-specific MD bits (spindle bits)• Control modeThe last drift compensation value

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.2 Spindle-specific MD bits (spindle bits)Bit 2=1 The control ignores multiple assignment

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.6.2 Spindle-specific MD bits (spindle bits)7 6 5 4 3 2 1 0Bit No.NC MD523*Signinversionset

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.2 Spindle-specific MD bits (spindle bits)Following spindle-specific machine data bits7 6

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.6.2 Spindle-specific MD bits (spindle bits)7 6 5 4 3 2 1 0Bit No.NC MD526*Synchroni-zation

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.2 Spindle-specific MD bits (spindle bits)Partial setpointPartial actual valueSynchronism

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.6.2 Spindle-specific MD bits (spindle bits)These bits only affect following spindles and a

 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-1SINUMERIK 840C (IA)2 General Reset and Standard Start-UpAs from software version 3, machine data

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.2 Spindle-specific MD bits (spindle bits)7 6 5 4 3 2 1 0Bit No.NC MD530*EMERG.retraction

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.6.3 Channel-specific MD bits 1 (channel bits)6.6.3 Channel-specific MD bits 1 (channel bit

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.3 Channel-specific MD bits 1 (channel bits)Bit 0 Bit 0 = 0 Inhibits auxiliary function o

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.6.3 Channel-specific MD bits 1 (channel bits)7 6 5 4 3 2 1 0Bit No.NC MD544*F H D T S MNo

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.3 Channel-specific MD bits 1 (channel bits)Exam-ple aExam-ple bExam-ple cExam-ple dBit p

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.3 Channel-specific MD bits 1 (channel bits)7 6 5 4 3 2 1 0Bit No.NC MD548*550*552*Name o

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.3 Channel-specific MD bits 1 (channel bits)With SINUMERIK 840C, the initial plane is def

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.3 Channel-specific MD bits 1 (channel bits)MD 550*2nd axis1st axisMD 548*3rd axisMD 552*

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.3 Channel-specific MD bits 1 (channel bits)7 6 5 4 3 2 1 0Bit No.NC MD558*Autom.refreshw

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 08.966.6.4 Axis-specific MD bits 1 (axial bits 1)6.6.4 Axis-specific MD bits 1 (axial bits 1)7 6

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-2SINUMERIK 840C (IA)2.2 Standard installation and start-up as flowchart (as from SW 3)Defaul

08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.4 Axis-specific MD bits 1 (axial bits 1)Bit 4 The program can be started with NC START

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 08.966.6.4 Axis-specific MD bits 1 (axial bits 1)7 6 5 4 3 2 1 0Bit No.NC MD564*Axis exists Axis

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.4 Axis-specific MD bits 1 (axial bits 1)Bit 3 The actual value (actual position display)

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.4 Axis-specific MD bits 1 (axial bits 1)The axis name must be defined according to the t

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.4 Axis-specific MD bits 1 (axial bits 1)7 6 5 4 3 2 1 0Bit No.NC MD572*Traverserotary ax

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.4 Axis-specific MD bits 1 (axial bits 1)Bit 4 Bit 4=1 To set a traversing path and direc

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.4 Axis-specific MD bits 1 (axial bits 1)7 6 5 4 3 2 1 0Bit No.NC-MD576*6 1)5 1)4321Axis

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.6.4 Axis-specific MD bits 1 (axial bits 1)7 6 5 4 3 2 1 0Bit No.NC MD588*Switch overoutput

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.4 Axis-specific MD bits 1 (axial bits 1)7 6 5 4 3 2 1 0Bit No.NC MD592*ESR drive-autonom

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.6.5 Leadscrew error compensation bits (compensation flags)6.6.5 Leadscrew error compensati

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-3SINUMERIK 840C (IA)2.3 Select general reset mode (as from SW 3)STARTNC-ONCommunication to N

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.6 Channel-specific MD bits 26.6.6 Channel-specific MD bits 27 6 5 4 3 2 1 0Bit No.NC MD9

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 10.946.6.6 Channel-specific MD bits 27 6 5 4 3 2 1 0Bit No.NC MD914*Channelwith FIFO(up to SW2)De

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.6.6 Channel-specific MD bits 27 6 5 4 3 2 1 0Bit No.NC MD920*EmergencyStoptriggersretracti

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7 Axis-specific MD 2 (axial data 2)6.7 Axis-specific MD 2 (axial data 2)SW prelimit switch

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Division reference dimension1108*Default value Lower in

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7 Axis-specific MD 2 (axial data 2)f: Pulse multiplication EXE/611D/HMS 1st measuring syst

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Switch over current setpoint 1)1144*Default value Lower

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.7 Axis-specific MD 2 (axial data 2)Feedforward control factor 4th - 7th parameter set 3)11

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)u: Impulses variable incremental weighting 2nd measurin

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7 Axis-specific MD 2 (axial data 2)Servo enable switch-off delay1224*Default value Lower i

FORCEDBOOTNCK-PLCPLCGEN. RESETFORMATNCK AWS09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-4SINUMERIK 840C (IA)2.4 General reset (as from SW

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Compensation time constant quadrant error compensation(

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.7 Axis-specific MD 2 (axial data 2)Filter time constant acceleration determination for qua

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Following error threshold for detecting the fixed stop

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7 Axis-specific MD 2 (axial data 2)Motor current on equilibration (as from SW 3)1292*Defau

01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Servo gain factor 5th parameter set (as from SW 4)1312*

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7 Axis-specific MD 2 (axial data 2)Servo gain factor 7th parameter set (as from SW 4)1328*

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Torque distribution torque compensation controller(SW 4

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7 Axis-specific MD 2 (axial data 2)Measuring time 1 (neural QEC only) (as from SW 4)1372*D

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Measuring circuit assignment 2nd measuring system(as fr

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.7 Axis-specific MD 2 (axial data 2)D component compensatory controller1428*Default value L

DRIVEGEN. RESETSAVEPLCEND GENERLRESET MODE09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-5SINUMERIK 840C (IA)The configuration file for dig

04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Tolerance range synchronism coarse1440*Default value Lo

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7.1 Axis-specific MD 2 (axial data 2)If the calculated setpoint speed/setpoint acceleratio

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Application:A gearbox grouping can be configured with t

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7.1 Axis-specific MD 2 (axial data 2)Exact stop limit fine 2nd - 8th parameter set1568*-15

01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7 Axis-specific MD 2 (axial data 2)Time constant parallel model 2nd - 8th parameter set (a

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.7.1 Axis-specific MD bits 2 (axial bits 2)6.7.1 Axis-specific MD bits 2 (axial bits 2)7 6

01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7.1 Axis-specific MD bits 2 (axial bits 2)7 6 5 4 3 2 1 0Bit No.NC MD1804*Adaptation(as fr

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.016.7.1 Axis-specific MD bits 2 (axial bits 2)The derived following error difference is always

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7.1 Axis-specific MD bits 2 (axial bits 2)Description of function:The absolute position is

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7.1 Axis-specific MD bits 2 (axial bits 2)If the absolute position is negative, one revolu

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-6SINUMERIK 840C (IA)2.5 Memory configuration (as from SW 3)Standard values for DRAM1 MB Part

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7.1 Axis-specific MD bits 2 (axial bits 2)Bit 4 Bit 4=1 Measuring system with distance-cod

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.7.1 Axis-specific MD bits 2 (axial bits 2)Special case ”parking axis”The axial interface s

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7.1 Axis-specific MD bits 2 (axial bits 2)Bit 6 Torque compensation controller output affe

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.7.1 Axis-specific MD bits 2 (axial bits 2)7 6 5 4 3 2 1 0Bit No.NC MD1820*Contourmonitorin

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7.1 Axis-specific MD bits 2 (axial bits 2)7 6 5 4 3 2 1 0Bit No.NC MD1824*Effect of LEC on

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.996.7.1 Axis-specific MD bits 2 (axial bits 2)7 6 5 4 3 2 1 0Bit No.NC MD1828*Linear scale(as

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7.1 Axis-specific MD bits 2 (axial bits 2)7 6 5 4 3 2 1 0Bit No.NC MD1844*Vel.limitationEL

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.7.1 Axis-specific MD bits 2 (axial bits 2)7 6 5 4 3 2 1 0Bit No.NC MD1848*Synchroni-zation

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.7.1 Axis-specific MD bits 2 (axial bits 2)Bit 3 "Suppression of acceleration limitati

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.7.1 Axis-specific MD bits 2 (axial bits 2)The following bits are defined for the following

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-7SINUMERIK 840C (IA)Setting ranges for SRAMDefault values Setting rangesTool offsets32 kB0 t

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.8 MDs for multi-channel display6.8 MDs for multi-channel displayMDs for screenMultiple-cha

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.9 MDs for parameter set switchover6.9 MDs for parameter set switchoverNumber of teeth moto

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.9 MDs for parameter set switchoverZero mark correction + as from SW 45th to 8th parameter

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.9 MDs for parameter set switchoverMDs for acceleration characteristic for spindlesSpeed li

04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.9 MDs for parameter set switchoverD component comp. contr. 2nd - 8th par. set as from SW 4

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.9 MDs for parameter set switchoverEmergency retraction threshold 2nd - 8th parameter asfro

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.9 MDs for parameter set switchoverTorque distr. torque comp. controller 1)2702*Default val

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.9 MDs for parameter set switchoverNumber of teeth motor 2) 1st par. set to 8th par. set303

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.9 MDs for parameter set switchoverTol. band for synchr. "fine" 2nd - 8th paramet

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.996.9 MDs for parameter set switchoverMaximum velocity (as from SW 6)3392*-3416*Default value

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-8SINUMERIK 840C (IA)2.6 Loading machine data (as from SW 3)Note Loading the machine data fun

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.9.1 MDs for collision monitoring6.9.1 MDs for collision monitoringMotion axis X coordinate

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.9.1 MDs for collision monitoringProtection zone reference point vector FP1Y coordinate (as

01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.9.1 MDs for collision monitoringProtection dimensions in 3 coordinates not equal to 0:Thre

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.9.1 MDs for collision monitoring3880*(as fromSW 6)Nomonitoringof PZ 8Nomonitoringof PZ 7No

04.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.9.1 MDs for collision monitoringr1: Load no. of revolutions 1)3900*Default value Lower inp

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.9.1 MDs for collision monitoringThe setpoint position of the following axis is checked in

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.10 MDs for flexible memory configuration6.10 MDs for flexible memory configurationSize of

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.996.10 MDs for flexible memory configurationLoad MS drive software (as from SW 6)60003Default

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.10 MDs for flexible memory configurationNumber of parameters per tool as from SW 460006Def

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.10 MDs for flexible memory configurationMemory configuration of NC module as from SW 46001

SINUMERIK® documentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by th

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-9SINUMERIK 840C (IA)error messages that occur during the Load from disk function. On ending

08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.10 MDs for flexible memory configurationMemory for extended overstore (channel 1) (as from

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 04.966.11 Safety Integrated (SI) data6.11 Safety Integrated (SI) dataThe SINUMERIK Safety Integrat

07.97 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.12.1 NC setting data (NC SD)6.12 Setting data6.12.1 NC setting data (NC SD)All setting dat

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.12.1 NC setting data (NC SD)Zero offsets (ZO)G54 1st settable zero offset (coarse + fine

08.96 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.12.1 NC setting data (NC SD)R parameters700 parameters per channel are available for the w

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 09.956.12.1 NC setting data (NC SD)R parameter assignmentR0 – R49: Typical application per channe

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.12.1 NC setting data (NC SD)General setting dataDry run feedrate0Default value Lower input

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 12.936.12.1 NC setting data (NC SD)M version:If the control is initialized for milling, the actua

09.95 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.12.1 NC setting data (NC SD)INC Variable9Default value Lower input limit Upper input limit

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 08.966.12.1 NC setting data (NC SD)The setting data can be written from a part program under &quo

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-10SINUMERIK 840C (IA)2.7 Deselect general reset modeGeneral reset modeStart-up endsoftkey 1)

12.93 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.12.1 NC setting data (NC SD)Scale centre NC312*Default value Lower input limit Upper input

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.12.1 NC setting data (NC SD)Spindle-specific setting dataProgrammable spindle speed limita

09.01 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.12.1 NC setting data (NC SD)UnitsThe unit of the entered values is defined in bit 3 of MD

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 07.976.12.1 NC setting data (NC SD)Axial bits7 6 5 4 3 2 1 0Bit No.SD MD560*Scale factoractive on

01.99 6 NC Machine Data (NC MD), NC Setting Data (NC SD)6.12.1 NC setting data (NC SD)Axis converter setting data7 6 5 4 3 2 1 0Bit No.SD626*to 699*

6 NC Machine Data (NC MD), NC Setting Data (NC SD) 01.996.12.1 NC setting data (NC SD)Setting data for the additive protection zone adaptation (as f

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1 611A main spindle drive machine data (MSD MD) (SW 3)7 Drive Machine Data(SIMODRIVE Drive MD)7.1 6

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)DC link voltage6Default value Lower output limit Upper output l

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Status of binary inputs11Default value Lower output limit Upper

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Rounding degree speed setpoint19Default value Lower input limit

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-11SINUMERIK 840C (IA)2.8 Standard installation short version (up to SW 2)As from software ve

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)nx for nact < nx message motor 123Default value Lower input

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Integral-action time speed controller motor 132Default value Lo

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Hysteresis MD 37 motor 138Default value Lower input limit Upper

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Hysteresis MD 42 motor 143Default value Lower input limit Upper

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Switching speed from Md1 to Md2 motor 150Default value Lower in

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Maximum motor temperature motor 163Default value Lower input li

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Shift factor DAC273Default value Lower input limit Upper input

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Input of shift factor DAC1 for analog output. The top 8 bits fr

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Motor code number motor 196Default value Lower input limit Uppe

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Order No. RatedspeedRatedpowerRatedcurrentNo-loadcurrentCodenum

LOCKPASSWORD09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-12SINUMERIK 840C (IA)When the softkeys, DIAGNOSIS, NC DIAGNOSIS, NC START-UP and

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Order No. RatedspeedRatedpowerRatedcurrentNo-loadcurrentCodenum

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Boot97Default value Lower input limit Upper input limit Units00

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Grading torque setpoint filter motor 1104Default value Lower in

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Switchover speed current controller adaptation motor 1120Defaul

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Motor moment of inertia motor 1159Default value Lower input lim

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Motor no-load voltage motor 1165Default value Lower input limit

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Magnetizing reactance motor 1171Default value Lower input limit

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Gain factor Xh-characteristic motor 1175Default value Lower inp

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Selection min/max memory179Default value Lower input limit Uppe

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Minimum value min/max memory182Default value Lower output limit

DEL./LOADMACH. DATADELETENC-MDLOAD NC-MDT VERSIONLOAD NC-MDM VERSIONLOADDELETEPLC-MDLOADPLC-MD09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA50

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Hysteresis monitoring 1189Default value Lower input limit Upper

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Lower adaptation speed motor 1195Default value Lower input limi

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Reduction factor reset time motor 1202Default value Lower input

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Selection transient recorder206Default value Lower input limit

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Address for stop condition210Default value Lower input limit Up

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Shift factor signal 2216Default value Lower input limit Upper i

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Motor rated voltage motor 2222Default value Lower input limit U

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Rotor resistance cold motor 2228Default value Lower input limit

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Speed at start of field weakening motor 2233Default value Lower

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Motor code number motor 2238Default value Lower input limit Upp

DELETECYCLES MDINITIAL. ME-MORYFORMATUSER DATAFORMATPART PROG.PLCGEN. RESETENDSTART-UP09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-14SINU

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Description of user-programmable messages:•| nact | < nmin (

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Programmable message 2242Default value Lower input limit Upper

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Control word message247Default value Lower input limit Upper in

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Display of active functions 2255Default value Lower output limi

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)nmin for nact < nmin message motor 2260Default value Lower i

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)P-gain speed controller motor 2265Default value Lower input lim

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)With a setting of, for example, 100 %, the rated torque acts as

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.1.2 MSD MD (data description - SW 3)Hysteresis MD 274 motor 2275Default value Lower input limit Upp

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Type torque setpoint filter motor 2281Default value Lower input

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Integral-action time upper adaptation speed motor 2288Default v

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-15SINUMERIK 840C (IA)2.10 Standard installation and start-up as flowchart (up to SW 2 only)S

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.1.2 MSD MD (data description - SW 3)Phase current controller gainn4 x gain set in MD 278MD 278MD 33

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.1.2 MSD MD (data description - SW 3)Selection I/f control313Default value Lower input limit Upper i

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.2 611D feed drive machine data (FDD MD) (SW 3)7.2 611D feed drive machine data (SW 3)7.2.1 FDD MD i

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.2.2 FDD MD (data description - SW 3)Monitoring cycle1002Default value Lower input limit Upper input

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)fPBM in Hz TPBM in µs2666.6... 375.0*2782.6... 359.3752909.0.

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.2.2 FDD MD (data description - SW 3)Motor code number1102Default value Lower input limit Upper inpu

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Order No.RatedspeedMotorcode no.nrated inrev/min1FT6132-6AF7X-X

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.2.2 FDD MD (data description - SW 3)Derating (reduction) characteristics can be incorporated via th

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Power section code1106Default value Lower input limit Upper inp

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.2.2 FDD MD (data description - SW 3)Limit current power section1108Default value Lower input limit

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-16SINUMERIK 840C (IA)2.11 Enter PLC machine data (up to SW 2 only)STARTData areaParametersof

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Torque constant1113Default value Lower input limit Upper input

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.2.2 FDD MD (data description - SW 3)P-gain current controller1120Default value Lower input limit Up

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Type current setpoint filter1201Default value Lower input limit

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.2.2 FDD MD (data description - SW 3)Note:• Current setpoint filter 1 is preset to the current contr

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Natural frequency current setpoint filter 41208Default value Lo

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.2.2 FDD MD (data description - SW 3)Bandwidth current setpoint filter 11211Default value Lower inpu

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Bandwidth current setpoint filter 21214Default value Lower inpu

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.2.2 FDD MD (data description - SW 3)Block frequency current setpoint filter 41219Default value Lowe

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Note:The velocity of a feed axis is matched with NC-MD 2560 (ma

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.2.2 FDD MD (data description - SW 3)Note:Under normal circumstances, shutdown is implemented sequen

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-17SINUMERIK 840C (IA)2.12 Enter NC machine data (up to SW 2 only)STARTData areaParametersoft

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Integral-action time speed controller1409Default value Lower in

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.2.2 FDD MD (data description - SW 3)Graphic representation:Adaptation of speed controller machine d

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Natural frequency reference model speed control loop1414Default

7 Drive Machine Data (SIMODRIVE Drive MD) 12.937.2.2 FDD MD (data description - SW 3)nmin for nact < nmin1418Default value Lower input limit Uppe

12.93 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Bit 0 Internal error cannot be concealedBit 1 Not assignedBit 2

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.2.2 FDD MD (data description - SW 3)Timer motor temperature alarm1603Default value Lower input limi

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Bit 0 Control unit enable (internal module function), including

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.2.2 FDD MD (data description - SW 3)Speed actual value1707Default value Lower output limit Upper ou

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.2.2 FDD MD (data description - SW 3)Note:This machine data is calculated only once during ramp-up;

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3 611D drive machine data (FDD/MSD - as from SW 4)7.3 611D drive machine data (FDD/MSD - as from SW

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-18SINUMERIK 840C (IA)2.13 Axis installation (simplified, up to SW 2 only)STARTJOG modeAxis t

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Table: Possible current and speed controller cycle combinationsSIN 8

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Configuration structure1004Default value Lower input limit Upper inp

08.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Encoder phase error compensation1008Default value Lower input limit

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Function switch1012Default value Lower input limit Upper input limit

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Multiturn resolution absolute encoder motor(as from SW 5)1021Default

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Note regarding bit 9:Incorrect parameterization, e.g. not on EQN MD

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Direct servo loop absolute track (SW 5 and higher)1033Default value

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Notes:• The pulse frequency can be specified only in the quantizatio

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Motor code number1102Default value Lower input limit Upper input lim

7 Drive Machine Data (SIMODRIVE Drive MD) 08.967.3.2 Drive MD (data description)Motor table: MSD motorsOrder no. RatedspeedMotorcode no.nrated inrev

Preliminary RemarksNotes for the readerThis manual is intended for manufacturers of machine tools who use SINUMERIK 840C.The "Installation Instru

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA502-19SINUMERIK 840C (IA)2.14 Spindle installation (Example: one spindle, up to SW 2 only)11STAR

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Motor table: MSD motorsOrder no. RatedspeedMotorcode no.nrated inrev

7 Drive Machine Data (SIMODRIVE Drive MD) 08.967.3.2 Drive MD (data description)Motor table: FDD motorsOrder no.RatedspeedMotorcode no.nrated inrev/

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Motor rated current1103Default value Lower input limit Upper input l

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Format of power section code number:Value table:Code Drive type Curr

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Thermal limit current, power section1108Default value Lower input li

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Number of pole pairs motor1112Default value Lower input limit Upper

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Armature resistance1115Default value Lower input limit Upper input l

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Inductance of series reactor1119Default value Lower input limit Uppe

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)cos power factor1129Default value Lower input limit Upper input li

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Motor no-load voltage1135Default value Lower input limit Upper input

 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-1SINUMERIK 840C (IA)3 PLC Installation3.1 General remarksPLC CPU versions Three different PLC CPU

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Stator leakage reactance1139Default value Lower input limit Upper in

7 Drive Machine Data (SIMODRIVE Drive MD) 08.967.3.2 Drive MD (data description)Upper speed Lh characteristic motor 11143Default value Lower input l

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Breakdown torque reduction factor1145Default value Lower input limit

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)P gain flux controller1150Default value Lower input limit Upper inpu

08.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Evaluation torque limit value1190Default value Lower input limit Upp

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Example: Low-passLow-passes and band-stops are used in damping reson

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Specified: Blocking frequency 1 kHz with 500 Hz bandwidth 0 Hz bandw

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Specified: Blocking frequency 1 kHz, 500 Hz bandwidth and 250 Hz ban

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)3rd filter Bit 201Low-pass (see MD 1206/1207)Band-stop (see MD 1216/

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Damping current setpoint filter 21205Default value Lower input limit

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-2SINUMERIK 840C (IA)PG interfaceOnly the following values are permissible for the PG inter-f

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Damping current setpoint filter 41209Default value Lower input limit

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Bandwidth current setpoint filter 11211Default value Lower input lim

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Bandwidth current setpoint filter 21214Default value Lower input lim

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Bandwidth current setpoint filter 31217Default value Lower input lim

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Bandwidth current setpoint filter 41220Default value Lower input lim

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Breakdowntorque limitation 1/n2Powerlimitation 1/nResultanttorque li

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Generative limitation1233Default value Lower input limit Upper input

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)2nd power limit value1236Default value Lower input limit Upper input

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Threshold speed-dependent torque setpoint smoothing1245Default value

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Corner freq. curr. act. val. smooth.1250Default value Lower input va

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-3SINUMERIK 840C (IA)When the PG software is selected, the 1st serial interface is disabled.

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Motor rated speed1400Default value Lower input value Upper input val

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Controller enablentCase 1MD 1403 = 0tItnCase 2MD 1403 = XIMotor coas

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Monitoring speed motor1405Default value Lower input value Upper inpu

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)P-gain upper adaptation speed1408Default value Lower input value Upp

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Notes:• Setting the reset time to zero deactivates the I-action comp

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Selection adaptation speed controller1413Default value Lower input v

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Damping reference model speed control loop1415Default value Lower in

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Maximum motor speed set-up mode1420Default value Lower input limit U

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Symmetr.calc.deadtime I-controller1425Default value Lower input limi

7 Drive Machine Data (SIMODRIVE Drive MD) 08.967.3.2 Drive MD (data description)Torque threshold characteristic for the message Md < Mdx.Presentl

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-4SINUMERIK 840C (IA)BackspaceDeletecharacter not possible 1).DELDelete char.to the left.DELn

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Relation between control word (MD 11004) and control word (MD 11002)

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Note:Before the filter type is configured, the appropriate filter ma

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Damping speed setpoint filter 11507Default value Lower input limit U

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Block frequency speed setpoint filter 11514Default value Lower input

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Note:The maximum block frequency input value is limited by the sampl

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Example:5 4 k20.0-60.05 4 k180PhaseDeg-180Log HzLog Hzfz = 900 Hzfbn

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)5 4 k20.0-60.05 4 k180PhaseDeg-180Log HzLog Hzfz = 900 Hzfbn = 1800

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Note:When 0 is entered for the bandwidth, the filter is parameterize

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Example:500 m 40010.0dB-30.0500 m 400180PhaseDeg-180Log HzLog Hzfz =

7 Drive Machine Data (SIMODRIVE Drive MD) 08.967.3.2 Drive MD (data description)Band-stop filter natural frequency set speed filter 21521Default val

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-5SINUMERIK 840C (IA)Restrictions S The data management function BTRIEVE is not installed.S F

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Note:Reset 611D alarms can be acknowledged via a software reset.Caut

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Timer motor temperature alarm1603Default value Lower input limit Upp

08.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Switchoff limit motor temperature1607Default value Lower input limit

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Response threshold dn/dt1611Default value Lower input limit Upper in

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Config. shutdown react. RESET alarms1613Default value Lower input li

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Value table:Bit 0 Variable message function 0 = not active1 = active

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Machine data which correspond to this machine data are as follows:•

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.3.2 Drive MD (data description)Value table:SignalnumberSignal designationScaling(LSB correspondsto:

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Address variable message function1622Default value Lower input limit

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Pickup delay variable message function1625Default value Lower input

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-6SINUMERIK 840C (IA)Save/loadS-RAMuser pro-grammemoryS-RAMuser datamemoryDirectoryPLC/pro-gr

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Voltage step for generator control1632Default value Lower input limi

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Drive operating modes Emergency retraction1636Default value Lower in

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Emergency retraction time1638Default value Lower input limit Upper i

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Diagnosis control1650Default value Lower input limit Upper input lim

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)• Diagnostic function "Voltage-controlled Vq operation" (u

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Value table:SignalnumberSignal designationScaling(LSB correspondsto:

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Memory location min/max memory1652Default value Lower input limit Up

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Segment memory location monitor1655Default value Lower input limit U

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Value display monitor1657Default value Lower output limit Upper outp

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Ratio V/f during V/f mode (SW 4.4 only)1661Default value Lower input

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-7SINUMERIK 840C (IA)Procedure PLC 135 WB2 with RESTART EPROM submodule and PLC 135 WDas from

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Examples: nset( ) t> 0 ; nset - nact> DELTA (ZK3 Bit 7 ha

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)When DELTA is calculated, it must be taken into account that the tor

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Motor temperature1702Default value Lower output limit Upper output l

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Speed actual value1707Default value Lower output limit Upper output

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Significance speed representation1711Default value Lower output limi

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Current actual value (effective) (as from SW 6)1719Default value Low

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)Ramp-up time1723Default value Lower output limit Upper output limit

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.3.2 Drive MD (data description)Operating mode (display)1730Default value Lower output limit Upper o

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)CPU load (as from SW 6)1735Default value Lower output limit Upper ou

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)Firmware date1798Default value Lower output limit Upper output limit

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-8SINUMERIK 840C (IA)3.5 PLC diagnosticsThe following diagnostics displays exist:Displayed by

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.3.2 Drive MD (data description)MD No. Motor 2 Title MD No. Motor 12132 Motor rated voltage 11322134

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.3.2 Drive MD (data description)MD No. Motor 2 Title MD No. Motor 12410 Integral-action time upper a

07.97 7 Drive Machine Data (SIMODRIVE Drive MD)7.4 FDD/MSD-specific diagnosis/service machine data (as from SW 3)7.4 FDD/MSD-specific diagnosis/serv

7 Drive Machine Data (SIMODRIVE Drive MD) 07.977.4.2 Servo service data (SSD)Quadrant error (QEC – as from SW 4)3002Default value Lower output limit

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.4.3 Diagnosis/service MD (data description - as from SW 3)Module order code (as from SW 4)10100-101

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.4.3 Diagnosis/service MD (data description - as from SW 3)Ramp-up phase11000Default value Lower out

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.4.3 Diagnosis/service MD (data description - as from SW 3)Status word 111002Default value Lower out

7 Drive Machine Data (SIMODRIVE Drive MD) 09.957.4.3 Diagnosis/service MD (data description - as from SW 3)Status word 111004Default value Lower out

09.95 7 Drive Machine Data (SIMODRIVE Drive MD)7.4.3 Diagnosis/service MD (data description - as from SW 3)Bit 10 - SW 4 Command variable0 : torque1

7 Drive Machine Data (SIMODRIVE Drive MD) 10.947.4.3 Diagnosis/service MD (data description - as from SW 3)Bit 2 - SW 4Bit 3 - SW 3Bit 3 - SW 4Bit 4

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-9SINUMERIK 840C (IA)3.5.2 System initialization programAfter the self diagnostics program ha

10.94 7 Drive Machine Data (SIMODRIVE Drive MD)7.4.3 Diagnosis/service MD (data description - as from SW 3)Capacity utilization (as from SW 4)11009D

7 Drive Machine Data (SIMODRIVE Drive MD) 04.967.4.3 Diagnosis/service MD (data description - as from SW 3)Position actual value12000Default value L

04.96 7 Drive Machine Data (SIMODRIVE Drive MD)7.5 Safety Integrated (SI) data7.5 Safety Integrated (SI) dataNote:The SINUMERIK Safety Integrated fun

10.94 8 PLC Machine Data (PLC MD)8.1 General8 PLC Machine Data (PLC MD)8.1 General8.1.1 Entering PLC MD (up to SW 2)You must set the PLC machine dat

8 PLC Machine Data (PLC MD) 08.968.1.2 Breakdown of the PLC MD8.1.2 Breakdown of the PLC MDPLCMDDB Description Softkey Section0to839DB60 MD for oper

09.95 8 PLC Machine Data (PLC MD)8.2 PLC MD for the operating system (system data)8.2 PLC MD for the operating system (system data)Time base for cal

8 PLC Machine Data (PLC MD) 09.958.2 PLC MD for the operating system (system data)Last active channel8 1)Default value Lower input limit Upper input

09.95 8 PLC Machine Data (PLC MD)8.2 PLC MD for the operating system (system data)Example:Value in PLC MD 11 = 71 when 1st machine control panel in

8 PLC Machine Data (PLC MD) 09.958.2 PLC MD for the operating system (system data)No. of function numbers19Default value Lower input limit Upper inp

09.95 8 PLC Machine Data (PLC MD)8.2 PLC MD for the operating system (system data)You can enable the individual bits in PLC MD 6052, and set the pos

Safety notesDANGERThis warning notice means that loss of life, severe personal injury orsubstantial material damage will result if the appropriate pre

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-10SINUMERIK 840C (IA)3.5.3 USTACK, detailed error codingThe operating system can detect malf

8 PLC Machine Data (PLC MD) 06.938.2 PLC MD for the operating system (system data)Table for MD 34 to 12334353637383940414243444546474811111111111111

06.93 8 PLC Machine Data (PLC MD)8.2 PLC MD for the operating system (system data)798081828384858687888990919293222222222222222222222222222222123456

8 PLC Machine Data (PLC MD) 09.958.2 PLC MD for the operating system (system data)Byte no. of 2nd alarm byte125Default value Lower input limit Upper

09.95 8 PLC Machine Data (PLC MD)8.2 PLC MD for the operating system (system data)High byte (DL) Low byte (DR)DW No.PLCMD No.DW 130MD 130DW 131MD 1

8 PLC Machine Data (PLC MD) 09.018.3 PLC MD for function blocks (FB data)8.3 PLC MD for function blocks (FB data)PLC MD values for tool management p

09.95 8 PLC Machine Data (PLC MD)8.5 PLC MD for the operating system (system bits)8.5 PLC MD for the operating system (system bits)6000 1)DL 06 2)5

8 PLC Machine Data (PLC MD) 09.958.5 PLC MD for the operating system (system bits)6012 1)DL 6654321PLC MDDB63DW No.Bit No.76543210Signals from/to sp

09.95 8 PLC Machine Data (PLC MD)8.5 PLC MD for the operating system (system bits)6026DL 13EnableserialinterfaceDB37Enable initin samechannelDeselec

8 PLC Machine Data (PLC MD) 09.958.5 PLC MD for the operating system (system bits)6030DL 154321PLC MDDB63DW No.Bit No.76543210Error/operational mess

09.95 8 PLC Machine Data (PLC MD)8.5 PLC MD for the operating system (system bits)6032DL 16DR 9 DL 9 DR 8 DL 8 DR 7 DL 7 DR 6 DL 66033DR 16DR 11 DL

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-11SINUMERIK 840C (IA)3.5.4 PLC statusIn the “PLC STATUS” mode, the user can read out the con

8 PLC Machine Data (PLC MD) 09.958.5 PLC MD for the operating system (system bits)6035DR 17DR k+3 DL k+3PLC MDDB63DW No.Bit No.76543210Alarm DB 32De

09.95 8 PLC Machine Data (PLC MD)8.5 PLC MD for the operating system (system bits)6040DL 20DR 9 DL 9 DR 8 DL 8 DR7 DL 7 DR 6 DL 66041DR 20DR 11 DL

8 PLC Machine Data (PLC MD) 09.958.5 PLC MD for the operating system (system bits)6042DL 21DR k+3 DL k+3PLC MDDB63DW No.Bit No.76543210Signal DB 31D

09.95 8 PLC Machine Data (PLC MD)8.5 PLC MD for the operating system (system bits)6044DL 22DR 4 DL 4 DR 3 DL 3 DR 2 DL 2 DR 1 DL 16045DR 22DR 8 DL 8

8 PLC Machine Data (PLC MD) 09.958.5 PLC MD for the operating system (system bits)6048DL 24OB 7 OB 6 OB 5 OB 4 OB 3 OB 2PLC MDDB63DW No.Bit No.7 6 5

09.95 8 PLC Machine Data (PLC MD)8.5 PLC MD for the operating system (system bits)6049, bit 2 = 0 PLC minimum cycle time switched on (default settin

8 PLC Machine Data (PLC MD) 09.958.5 PLC MD for the operating system (system bits)6052DL 267 6 5 4 3 2 1 06053DR 267 6 5 4 3 2 1 0PLC MDDB63DW No.Bi

09.95 8 PLC Machine Data (PLC MD)8.5 PLC MD for the operating system (system bits)6064DL 32High-levellanguagePLMPLC MDDB63DW No.Bit No.7 6 5 4 3 2 1

8 PLC Machine Data (PLC MD) 09.958.5 PLC MD for the operating system (system bits)PLC MD Default values6400 - 6431 0000 00016480 - 6511 0000 0001656

09.95 8 PLC Machine Data (PLC MD)8.5 PLC MD for the operating system (system bits)6080DL 40DR 20 DL 20 DR 19 DL 19 DR 18 DL 18 DR 17 DL 176081DR 40D

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-12SINUMERIK 840C (IA)INPUT: Enter new value for the selected word or bitRECALL: Return to pr

8 PLC Machine Data (PLC MD) 11.928.5 PLC MD for the operating system (system bits)6096DL 486097DR 486098DL 496099DR 49PLC performance (IA)PLCMD No.D

09.95 8 PLC Machine Data (PLC MD)8.7 PLC MD bits for the user (user bits)8.7 PLC MD bits for the user (user bits)8000 to8049DW 0 -DW 24PLC MDDB65DW

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–1SINUMERIK 840C (IA)9 Drive Servo Start-Up Application(as from SW 3)Introduction SW 3 / SW 4

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–2SINUMERIK 840C (IA)Internal The following conditions must be fulfilled before the traversin

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–3SINUMERIK 840C (IA)The following start conditions must be fulfilled when themeasuring funct

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–4SINUMERIK 840C (IA)9.1.1 Selection of/menu trees of drive servo start-up applicationDiagnos

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–5SINUMERIK 840C (IA)D Menu tree: Axis start-up function1)Start-up fct. axisCurrentcontr. loo

StartStop09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–6SINUMERIK 840C (IA)D Menu tree: Spindle start-up function1)Start-upfct. spindleSp

Copy to clipboardPaste from clipboard09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–7SINUMERIK 840C (IA)D Copying / pasting measuring param

X markerY markerExpandPicture 1Picture 2Picture 1 +Picture 2 Xlin/logCorrect displayAxis +/–Spindle +/–Contr.para.FDDContr.para.MSDContr.para.driveC

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA503-13SINUMERIK 840C (IA)3.5.5 Timeout analysisA write access to the communication or local bus

DisplayFile functions09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–9SINUMERIK 840C (IA)Note With SW 4 and higher, the Contr.para FDD and C

Acceptconfigur.SIEMENSService 109.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–10SINUMERIK 840C (IA)Explanation This softkey gives you acces

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–11SINUMERIK 840C (IA)9.2 Measuring the drive servo loops (current, speed, position)Note When

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–12SINUMERIK 840C (IA)e.g. for 125 ms sampling time (cycle)Owing to the short measuring times

Currentcontrol loop09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–13SINUMERIK 840C (IA)You can set the filters or controller parameters as

Meas.parameter09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–14SINUMERIK 840C (IA)9.2.2 Current control loop – measurement parameters (as f

Speedcontrol loop09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–15SINUMERIK 840C (IA)9.2.3 Speed control loop (axis and spindle – as from S

Meas.parameters09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–16SINUMERIK 840C (IA)9.2.4 Speed control loop (axis and spindle) – measuremen

Meas.parameter09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–17SINUMERIK 840C (IA)As from SW 6:S The offset is reached along an acceleratio

Meas.parameter09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–18SINUMERIK 840C (IA)D 3rd measurement type: Setpoint step changeThe transient

SETDELETE09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–1SINUMERIK 840C (IA)4 MMC Area Diagnosis4.1 General notes/overviews4.1.1 PasswordA

Meas.parameterPositioncontr. loop09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–19SINUMERIK 840C (IA)D 4th Measurement type: Disturbance st

Meas.parameter09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–20SINUMERIK 840C (IA)9.2.6 Position control loop (axis and spindle) – measurem

Meas.parameter09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–21SINUMERIK 840C (IA)S Averaging operationsThe higher this value is set, the m

Meas.parameter09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–22SINUMERIK 840C (IA)Notes In order to ensure a more gentle machine setting, t

Functiongenerator09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–23SINUMERIK 840C (IA)9.3 Function generator (axis and spindle – as from SW

Signalparameters09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–24SINUMERIK 840C (IA)D Selection of function generator parameterization “Sig

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–25SINUMERIK 840C (IA)9.3.2 Additional information (notes) on measurement and signalparameter

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–26SINUMERIK 840C (IA)9.3.3 Signal waveforms of function generator (as from SW 3)D Square-wav

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–27SINUMERIK 840C (IA)Conditions Operating mode : Speed setpoint (position controller cycle)S

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–28SINUMERIK 840C (IA)D Ramp 1 (position setpoint)MDRDtAsESDtOvSpeedcharacter-isticPositionFi

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–2SINUMERIK 840C (IA)4.1.2 Simplified switchover between languages (as from SW 5)In the Diagn

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–29SINUMERIK 840C (IA)D Ramp 2 (position setpoint with reduced acceleration value)MDRDtAsESDt

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–30SINUMERIK 840C (IA)D Step change (speed setpoint)MDtOAvESDtsPositioncharacter-isticSpeedse

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–31SINUMERIK 840C (IA)D Step change (position setpoint)MDtAsESDtOvSpeedcharacter-isticPositio

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–32SINUMERIK 840C (IA)D Effect of scaling on the signal waveformt–A+AnsetE30.65 AFig. 9.13Con

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–33SINUMERIK 840C (IA)9.4 Mixed I/O configuration and digital-analog converter, DAC (asfrom S

Configur.DAC09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–34SINUMERIK 840C (IA)Note The test sockets on 611D modules have an output voltag

Configur.mixed I/O09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–35SINUMERIK 840C (IA)Lower input limit Upper input limitSERVO (SW 3 SW 4)

Selectionmeas. signal09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–36SINUMERIK 840C (IA)Explanation In this display, the output DACs are a

Selectionmeas. signal09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–37SINUMERIK 840C (IA)Selection list for Speed setpoint low611D MSD (sp

SIEMENSService 209.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–38SINUMERIK 840C (IA)Current actual value i_q (torque-producing)Rotor flux s

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–3SINUMERIK 840C (IA)4.1.3 Printing screen hardcopiesThe screen hardcopies are stored in a co

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–39SINUMERIK 840C (IA)9.5 Quadrant error compensation9.5.1 General commentsTechnical reasons

MeasurementStartStop09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–40SINUMERIK 840C (IA)Fig. 9.16Explanation The axis names with which the

DisplayAxis +, –ServiceQEC09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–41SINUMERIK 840C (IA)Any measurements which may not be complete at

Display09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–42SINUMERIK 840C (IA)Explanation The following service data are output cyclically in

Display09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–43SINUMERIK 840C (IA)Note The displayed measurement results can be stored as a file o

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–44SINUMERIK 840C (IA)9.5.3 Conventional quadrant error compensation (as from SW 2)Correspond

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–45SINUMERIK 840C (IA)IICounter 2Counter 1IIII IVQuadrant transition pointFig. 9.20 Radius de

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–46SINUMERIK 840C (IA)IICounter 2Counter 1IIII IVFig. 9.22 Compensating amplitude too highSet

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–47SINUMERIK 840C (IA)IICounter 2Counter 1IIII IVFig. 9.24 Compensation time constant too lar

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–48SINUMERIK 840C (IA)9.5.3.2 Installation with adaptation characteristicIf the compensation

DiagnosisDisplay bypriorityDisplay bytimeMessagesAlarmsLanguage/SprachePasswordPG function09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–4S

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–49SINUMERIK 840C (IA)curve have been correctly calculated and/or have been entered in the co

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–50SINUMERIK 840C (IA)9.5.4 Neural quadrant error compensation (QEC – SW 4)Explanation/basic

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–51SINUMERIK 840C (IA)The operating procedure from SW 3 can still be used if, for example, th

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–52SINUMERIK 840C (IA)12 3a3a1a2AccelerationInterval widthFig. 9.28Values a1 (lower range lim

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–53SINUMERIK 840C (IA)D Standard start-up QECExplanation The start-up process is semi-automat

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–54SINUMERIK 840C (IA)AccelerationVelocityPath+a1–a1+a1+a2+a2–a2tttTPerTPerTPerFig. 9.29The t

NeuralQEC09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–55SINUMERIK 840C (IA)9.5.4.1 Start-up of neural QECYou can select the “Neural quadr

Functionparameters09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–56SINUMERIK 840C (IA)D Neural QEC parameterizationYou can select the menu

ParametertransferDisplay09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–57SINUMERIK 840C (IA)between 4 and 32 may be entered. The default se

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–58SINUMERIK 840C (IA)9.5.4.2 Further optimization and intervention optionsChecking methods1s

ServicedisplayStart-upAAlarm log 1Alarm log 209.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–5SINUMERIK 840C (IA)Fig. 4.3Default setting: Al

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–59SINUMERIK 840C (IA)Direction-specific Direction-specific injection can be selected via a

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–60SINUMERIK 840C (IA)The number of learning process runs can be reduced particularly in case

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–61SINUMERIK 840C (IA)The decay time is not adapted when a value of 0 or of less than or equa

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–62SINUMERIK 840C (IA)In special cases, however, it may still be necessary to re-parameterize

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–63SINUMERIK 840C (IA)9.5.4.3 Power ON/OFF – monitoring functions – special functions (SW 4)P

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–64SINUMERIK 840C (IA)9.6 SERVO trace (SW 4)Explanation To supplement the start-up functions

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–65SINUMERIK 840C (IA)Trigger conditions for starting the recording can be set in the field m

Selectionmeas. signal09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–66SINUMERIK 840C (IA)9.6.1 Selection of measured signalYou can select l

SIEMENSService 309.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–67SINUMERIK 840C (IA)You can select the SIEMENS Service 3 function with this

Display09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–68SINUMERIK 840C (IA)9.6.2 SERVO trace displayYou can call the graphic representation

NC infoNC servicePLCserviceDrive MSD/FDDExit pointsStart-upALogbook09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–6SINUMERIK 840C (IA)Displ

Configuredisplay09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA509–69SINUMERIK 840C (IA)The two displays (Picture 1/Picture 2) can be set by me

09.95 10 Axis and Spindle Installation10.1 Determining sampling interval and interpolation time10 Axis and Spindle Installation10.1 Determining samp

10 Axis and Spindle Installation 09.9510.1 Determining sampling interval and interpolation timeSetting• Enter drive basic cycle time in MD 168 (in 6

09.95 10 Axis and Spindle Installation10.1 Determining sampling interval and interpolation timeNotes:• The maximum value of the basic utilization sh

10 Axis and Spindle Installation 06.9310.2 Axis-specific resolutions10.2 Axis-specific resolutionsCorresponding dataMD 5002 bit 4-7 Input resolution

12.93 10 Axis and Spindle Installation10.2.2 Input, display and position control resolutionDisplay resolutionIn addition to the input resolution, th

10 Axis and Spindle Installation 12.9310.2.3 Resolution block diagram10.2.3 Resolution block diagramInputInput resolutionMD 5002 bits 4-7G70/G71X 0.

06.93 10 Axis and Spindle Installation10.2.4 Resolution codes10.2.4 Resolution codesThe following Table shows the codes for the various types of res

10 Axis and Spindle Installation 03.9510.2.5 Permissible resolution combinations10.2.5 Permissible resolution combinationsPermissible resolution com

03.95 10 Axis and Spindle Installation10.2.5 Permissible resolution combinationsValid combinations of position control resolution and input resoluti

Prerequisites and Visual Inspection 1General Reset and Standard Start-up 2PLC Installation 3Machine Data Dialog (MDD - as from SW 3) 5NC Machine Data

MachinedataDrive servostartupGeneralreset modePC dataOptionsBackupTime/date09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–7SINUMERIK 840C (

10 Axis and Spindle Installation 03.9510.2.6 The influence of resolution on velocityInput resolution Smallest programmable path velocity10-2 mm, deg

06.93 10 Axis and Spindle Installation10.2.6 The influence of resolution on speedThe maximum path velocity (defined with the input resolution) and t

10 Axis and Spindle Installation 06.9310.2.8 Maximum traversing range10.2.8 Maximum traversing rangeThe set combination of input resolution and axis

06.93 10 Axis and Spindle Installation10.2.8 Maximum traversing rangeUnitsystemPositioncontrolresolutionInput resolution10-2[mm][degrees]10-3[mm][de

10 Axis and Spindle Installation 04.9610.2.5 Permissible resolution combinationsUnitsystemPositioncontrolresolutionInput resolution10-2[mm][degrees]

06.93 10 Axis and Spindle Installation10.2.9 Influence on the display10.2.9 Influence on the displayThe axis position is displayed with the relevant

10 Axis and Spindle Installation 11.9210.2.10 Influence on the modes/function”DRF” functionIn "DRF" mode, the handwheel pulses are also we

11.92 10 Axis and Spindle Installation10.2.10 Influence on the modes/functionMaximum pitch for threadsThe maximum pitch that can be defined for thre

10 Axis and Spindle Installation 10.9410.3 BERO (SW 4 and higher)10.3 BERO (SW 4 and higher)The zero mark can be synchronized to a BERO switch with

09.95 10 Axis and Spindle Installation10.4 Axis installation10.4 Axis installation10.4.1 Drive optimization10.4.1.1 Checking and setting the control

NCK powerONStart-up end09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–8SINUMERIK 840C (IA)NCK power ON without voltage failure.Features:S M

10 Axis and Spindle Installation 11.9210.4.1 Drive optimizationYesYesYesNoNoNoPos. polarity of setspeed voltagewhen axes move inpos. direction?10 mm

09.95 10 Axis and Spindle Installation10.4.1 Drive optimization10.4.1.2 Speed setpoint matching / tacho compensationNC MD 256* Scaling factor maximu

10 Axis and Spindle Installation 09.9510.4.1 Drive optimizationExample (for analog):”Vmax” = 300 mm/min MD 256* = 3000 or 6000 with SW 3”Umax” = 9

09.95 10 Axis and Spindle Installation10.4.1 Drive optimizationnset = speed setpoint in [VELO], [0.01%] or [mm/min]MD 268* Max. speed setpointMD 264

10 Axis and Spindle Installation 12.9310.4.1 Drive optimization10.4.1.3 Servo gain factor KV NC MD 252*To achieve only negligible contour deviations

09.95 10 Axis and Spindle Installation10.4.1 Drive optimizationEnter the servo gain according to the following conversion formula in NC MD 252*:KV (

10 Axis and Spindle Installation 12.9310.4.1 Drive optimizationOvershooting may also have one of the following causes:• Acceleration too great (curr

09.95 10 Axis and Spindle Installation10.4.1 Drive optimizationChecking/determining the acceleration valuesSetting: NC MD 276*Criterion: Overshoot-f

10 Axis and Spindle Installation 09.0110.4.1 Drive optimization10.4.1.5 Jerk limitation (as from SW 6)Definition of term:By jerk we mean the change

09.01 10 Axis and Spindle Installation10.4.1 Drive optimizationExample:Maximum jerk (r): 50 m/s3Maximum acceleration (a): 4 m/s2Programmed velocity

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–9SINUMERIK 840C (IA)S Parameter set conversionSelected parameter set is displayed.S Service

10 Axis and Spindle Installation 06.9310.4.1 Drive optimization10.4.1.6 Position monitoringCoarse exact stop and fine exact stop tolerance ranges (N

06.93 10 Axis and Spindle Installation10.4.1 Drive optimization10.4.1.7 Dynamic contour monitoringOperational faults resulting from the mechanical j

10 Axis and Spindle Installation 09.9510.4.1 Drive optimizationIn addition to the values set in machine data NC MD 252* (servo gain) and NC MD 260*,

09.95 10 Axis and Spindle Installation10.4.3 Axis traversing10.4.3 Axis traversing10.4.3.1 Traversing in jog modePrerequisites• All axis setpoint ca

10 Axis and Spindle Installation 06.9310.4.3 Axis traversingIn the absence of feed enable and servo enable signals, an indication showing that the a

09.95 10 Axis and Spindle Installation10.4.4 Reference point approach10.4.4 Reference point approachCorresponding data• MD 240* (reference point val

10 Axis and Spindle Installation 11.9210.4.4 Reference point approach1st case: Axis is ahead of the reference point camAxis is ahead of reference po

11.92 10 Axis and Spindle Installation10.4.4 Reference point approach2nd case: Axis is at the reference point camRather than accelerate to the refer

10 Axis and Spindle Installation 12.9310.4.4 Reference point approach10.4.4.2 Reference point approach with automatic directionrecognitionPrerequisi

07.97 10 Axis and Spindle Installation10.4.4 Reference point approach2nd case: Axis is at the reference point camAxis is at reference point camSpeed

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–10SINUMERIK 840C (IA)4.2.1 Selection of service dataData rangeDiagnosisServicedisplayNCservi

10 Axis and Spindle Installation 01.9910.4.4 Reference point approachRemarks:• Only one axis per NC block can be programmed (e.g. G74 C LF)• From

07.97 10 Axis and Spindle Installation10.4.4 Reference point approachThis function is started by• G74 from the part program (with internal triggerin

10 Axis and Spindle Installation 07.9710.4.4 Reference point approachMD 1824* bit 5 enables this function. By means of MD 1824* bit 3 the user can d

11.92 10 Axis and Spindle Installation10.4.5 Distance-coded reference marks10.4.5 Distance-coded reference marksCorresponding dataNC MD 240* Referen

10 Axis and Spindle Installation 11.9210.4.5 Distance-coded reference marksThe following control loops must be used for processing distance coded re

11.92 10 Axis and Spindle Installation10.4.5 Distance-coded reference marks10.4.5.1 Initial installation of distance-coded reference marksThe follow

10 Axis and Spindle Installation 11.9210.4.5 Distance-coded reference marks3. Direction of linear scale as compared with the machine systemIt should

11.92 10 Axis and Spindle Installation10.4.5 Distance-coded reference marks3040 mmn = = 1521000 . 0.02 mmThe following correlation is used for calcu

10 Axis and Spindle Installation 09.9510.4.5 Distance-coded reference marksThe absolute offset is the offset between machine zero and the 1st refere

08.96 10 Axis and Spindle Installation10.5 Spindle installation, spindle functions10.5 Spindle installation, spindle functionsCorresponding data• MD

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–11SINUMERIK 840C (IA)The figure for single display is updated more frequently than the figur

10 Axis and Spindle Installation 09.9510.5 Spindle installation, spindle functionsGeneral notes:• With a spindle speed of 0.1, the feed actual value

09.95 10 Axis and Spindle Installation10.5 Spindle installation, spindle functionsDescription of the spindle modesThe following is a description of

10 Axis and Spindle Installation 09.9510.5.1 Open-loop control modeGear ratio changingGear ratio changing is only possible in the open-loop control

09.95 10 Axis and Spindle Installation10.5.1 Open-loop control modeIn view of the fact that not all spindle drives are equipped with ramp-function g

10 Axis and Spindle Installation 09.9510.5.2 Oscillation mode10.5.2 Oscillation modeThe oscillation mode can be used with gear ratio changing to fac

09.95 10 Axis and Spindle Installation10.5.3 Positioning mode, M19, M19 through several revolutionsAccuracy• The position is entered with an accurac

10 Axis and Spindle Installation 09.9510.5.3 Positioning mode, M19, M19 through several revolutionsData requiredThis section describes the data that

09.95 10 Axis and Spindle Installation10.5.3 Positioning mode, M19, M19 through several revolutions10.5.3.2 Absolute positioning sequence (M19)The s

10 Axis and Spindle Installation 09.9510.5.3 Positioning mode, M19, M19 through several revolutionsb) Spindle runningThe spindle is driven to the sp

09.95 10 Axis and Spindle Installation10.5.3 Positioning mode, M19, M19 through several revolutionsExample for case 1b 0° Example Actual positio

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–12SINUMERIK 840C (IA)Selection of the The display of the service data is selected with the s

10 Axis and Spindle Installation 01.9910.5.3 Positioning mode, M19, M19 through several revolutionsThe following applies when selecting the creep sp

09.95 10 Axis and Spindle Installation10.5.3 Positioning mode, M19, M19 through several revolutionsExamplesExample 10° Last M19 position: 0° Actu

10 Axis and Spindle Installation 09.9510.5.3 Positioning mode, M19, M19 through several revolutions10.5.3.4 Method A and B in the NC-internal soluti

09.95 10 Axis and Spindle Installation10.5.3 Positioning mode, M19, M19 through several revolutions• If the PLC detects the auxiliary function M19 i

10 Axis and Spindle Installation 09.9510.5.3 Positioning mode, M19, M19 through several revolutionsReferring to the SIMODRIVE 650 Operating Instruct

09.95 10 Axis and Spindle Installation10.5.3 Positioning mode, M19, M19 through several revolutions10.5.3.6 Aborting the positioning modeThe specifi

10 Axis and Spindle Installation 09.9510.5.4 Curved acceleration characteristic (SW 4 and higher)10.5.4 Curved acceleration characteristic (SW 4 and

09.95 10 Axis and Spindle Installation10.5.4 Curved acceleration characteristic (SW 4 and higher)Figure 2 shows the speed characteristics which are

10 Axis and Spindle Installation 09.9510.5.4 Curved acceleration characteristic (SW 4 and higher)When speed nx is set to the same value as limit spe

09.95 10 Axis and Spindle Installation10.5.5 PLC intervention in spindle control10.5.5 PLC intervention in spindle controlThe flowchart on the next

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–13SINUMERIK 840C (IA)Explanation of display fields MSD 1st screenDrive status This display f

12.93 11 Data Backup/CPU Replacement11.1 Data area11 Data Backup/CPU Replacement11.1 Data areaThe following data areas are backed up by a battery on

11 Data Backup/CPU Replacement 01.9911.1.1 Ways of backing up data 11.1.1 Ways of backing up data• BACKUP functionOn the MMC CPU you will find a Cen

01.99 11 Data Backup/CPU Replacement11.1.2 General notes on data backup11.1.2 General notes on data backupLoss of data occurs in case of• hardware d

11 Data Backup/CPU Replacement 01.9911.1.2 General notes on data backupOverview of the data on the following modules:MMC CPUPLC CPUNCK CPUHard diskD

01.99 11 Data Backup/CPU Replacement11.1.3 Saving/loading NCK data11.1.3 Saving/loading NCK dataSaving and loading RAM data from or to the hard disk

11 Data Backup/CPU Replacement 01.9911.1.3 Saving/loading NCK dataProcedure to save all RAM data on hard diskUse file names (not for MPF and SPF) an

01.99 11 Data Backup/CPU Replacement11.1.4 Data backup procedure via streamer11.1.4 Data backup procedure via streamerConnect the streamer, insert t

11 Data Backup/CPU Replacement 01.9911.1.5 Restarting after MMC CPU replacement11.1.5 Restarting after MMC CPU replacementLoading using the streamer

01.99 11 Data Backup/CPU Replacement11.1.6 Loading via V24 interface or FD-E211.1.6 Loading via V24 interface or FD-E2Example: Replacement of MMC CP

11 Data Backup/CPU Replacement 01.9911.1.7 Loading from hard disk (control startup with user data)11.1.7 Loading from hard disk (control startup wit

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–14SINUMERIK 840C (IA)Message ZK1 This display field contains the state of message state clas

01.99 11 Data Backup/CPU Replacement11.1.7 Loading from hard disk (control startup with user data)19) SK ”Loading start”Loading standard PLC and TEA

11 Data Backup/CPU Replacement 01.9911.1.7 Loading from hard disk (control startup with user data)Drive machine data cannot be loadedwhile control i

01.99 11 Data Backup/CPU Replacement11.1.7 Loading from hard disk (control startup with user data)Boot file generatedLoading drive user data TEA3War

11 Data Backup/CPU Replacement 01.9911.1.7 Loading from hard disk (control startup with user data)3Boot file generatedWarning:If this SK is not pres

01.99 11 Data Backup/CPU Replacement11.1.8 CPU replacement11.1.8 CPU replacementNCK CPU replacementFollow installation and startup instructions acco

11 Data Backup/CPU Replacement 01.9911.1.8 CPU replacementStart CPU replacementYesSteps 1 to 7Timeand dateAfter MMC CPU replacementSteps 8 to 66NoPL

06.93 12 Functional Descriptions12.1 Leadscrew error compensation 6FC5 150-0AH01-0AA012 Functional Descriptions12.1 Leadscrew error compensation6FC5

12 Functional Descriptions 06.9312.1.2 Functional descriptionFeed motorMeasuring equipment withresolver gearboxSpindle meterLeadscrewIdeal leadscrew

06.93 12 Functional Descriptions12.1.2 Functional descriptionBecause compensation is not possible at the reference point, the error curve must be sh

12 Functional Descriptions 06.9312.1.2 Functional descriptionThe spacing between 2 leadscrew error compensation points (MD 324*) is then specified,b

MSD2nd screen09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–15SINUMERIK 840C (IA)Drive service display MSD 2nd screenPress the MSD 2nd scre

06.93 12 Functional Descriptions12.1.2 Functional descriptionTraversepathSpacingError=0Pos.errorReference pointNeg.errorIt is then specified how man

12 Functional Descriptions 06.9312.1.2 Functional description6000Comp. point 4Yes/No +/-Comp. point 3Yes/No +/-Comp. point 2Yes/No +/-Comp. point

06.93 12 Functional Descriptions12.1.2 Functional description813793790SpacingTra-versepathError=0Pos.errorReference pointNeg.errorExampleAxis 1 show

12 Functional Descriptions 11.9212.1.2 Functional descriptionK17+K5K16K20 K24Traverse pathError = 0Pos.errorNeg.error–+ +K3K6–+Reference pointSpacin

11.92 12 Functional Descriptions12.1.2 Functional descriptionIf the reference point is assigned to compensation point 793, breakdown of the 1000comp

12 Functional Descriptions 09.9512.2 Rotary axis function12.2 Rotary axis function12.2.1 Corresponding dataSame data as for linear axes, plus the fo

09.95 12 Functional Descriptions12.2.2 Functional descriptionwith calculation, and with G68, the programmed position is always approached over thesh

12 Functional Descriptions 08.9612.3 Endlessly rotating axis (SW 4 and higher)12.3 Endlessly rotating axis (SW 4 and higher)12.3.1 Corresponding dat

10.94 12 Functional Descriptions12.3.2 Display of endlessly rotating axis12.3.2 Display of endlessly rotating axisThe actual value display is the sa

12 Functional Descriptions 09.9512.4 Dwell in relation to axes or spindles12.4 Dwell in relation to axes or spindlesWith certain technological proce

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–16SINUMERIK 840C (IA)Speed setpoint This display field contains the status of speed setpoint

09.95 12 Functional Descriptions12.4.2 Extension of dwell (SW 5 and higher)12.4.2 Extension of dwell (SW 5 and higher)12.4.2.1 Corresponding data• N

12 Functional Descriptions 11.9212.5 Warm restart12.5 Warm restart12.5.1 Corresponding data• NC MD 360* (Axis valid in BAG)• NC MD 316* (Pointer for

06.93 12 Functional Descriptions12.5.2 Functional descriptionNo warm restart is required following modification of the following MD:• 104* TO area n

12 Functional Descriptions 09.9512.6 Coordinate transformation 6FC5 150-0AD04-0AA012.6 Coordinate transformation 6FC5 150-0AD04-0AA0Coordinate trans

09.95 12 Functional Descriptions12.6.2 Functional description12.6.2 Functional descriptionWhereas machine movements are executed in the real machine

12 Functional Descriptions 09.9512.6.2 Functional descriptionFor this reason, there is a transformation-specific value "Minimum velocity for Tr

01.99 12 Functional Descriptions12.6.3 The transformation data set12.6.3.1 Definition of machine data for coordinate transformationXn, Yn, Zn= rotat

12 Functional Descriptions 01.9912.6.3 The transformation data setNC MD 5060 to 5069 1st transformation data setNC MD 5070 to 5079 2nd transformatio

04.96 12 Functional Descriptions12.6.4 Transformation parameters12.6.4 Transformation parameters1st transformation, parameters 1 to 10730 - 739Defau

12 Functional Descriptions 12.9312.6.4 Transformation parametersTransformation parameters for 2D coordinate transformationParameter 1: X shift of t

Contents1 Prerequisites and Visual Inspection . . . . . . . . . . . . . . . . . . . . . . 1–11.1 Prerequisites . . . . . . . . . . . . . . . . . . .

FDD1st screen09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–17SINUMERIK 840C (IA)Motor temperature This display field shows the current mot

01.99 12 Functional Descriptions12.6.4 Transformation parametersXn, Yn, Zn= rotated coordinatesX, Y, Z = real coordinate systemU, V, W = fictitious

12 Functional Descriptions 11.9212.6.5 Machine data for fictitious axes12.6.5 Machine data for fictitious axesMD 224* Software limit switchMD 228* S

11.92 12 Functional Descriptions12.6.6 NC PLC interface signals12.6.6 NC PLC interface signals• In the case of fictitious axes, only the signals ”JO

12 Functional Descriptions 11.9212.6.7 Explanation of the programming and operation of coordinate transformation12.6.7 Explanation of the programmin

11.92 12 Functional Descriptions12.6.7 Explanation of the programming and operation of coordinate transformation• Transformation must not be selecte

12 Functional Descriptions 11.9212.6.8 Examples of coordinate transformation12.6.8 Examples of coordinate transformation12.6.8.1 Example of TRANSMIT

06.93 12 Functional Descriptions12.6.8 Examples of coordinate transformation12.6.8.2 Example of 2D coordinate transformationA transformation data se

12 Functional Descriptions 11.9212.6.8 Examples of coordinate transformation12.6.8.3 Example of 3D coordinate transformationA transformation data se

01.99 12 Functional Descriptions12.6.8 Transformation machine data change without warm restart12.6.9 Transformation machine data change without warm

12 Functional Descriptions 12.9312.7 Spindle functions12.7 Spindle functions12.7.1 OverviewThe following spindle functions are available:• Speed-con

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–18SINUMERIK 840C (IA)Feed drive This display field describes the currently selected FDD driv

12.93 12 Functional Descriptions12.7.1 OverviewThe diagram "Structure of spindle control" provides an overview of the functions available

12 Functional Descriptions 11.9212.7.2 Description of the spindle modes12.7.2 Description of the spindle modesThe following is a description of the

03.95 12 Functional Descriptions12.7.2 Description of the spindle modesGear ratio changingGear ratio changing is only possible in the open-loop cont

12 Functional Descriptions 06.9312.7.2 Description of the spindle modes12.7.2.2 Oscillation modeThe oscillation mode can be used with gear ratio cha

11.92 12 Functional Descriptions12.7.2 Description of the spindle modesSelecting the positioning modePositioning mode can be selected by NC, PLC or

12 Functional Descriptions 06.9312.7.2 Description of the spindle modesWhen there is a request from the NC or PLC, the corresponding machine data of

11.92 12 Functional Descriptions12.7.2 Description of the spindle modesExample for case 1a Example Actual position: 315° Programmed position: 90°

12 Functional Descriptions 06.9312.7.2 Description of the spindle modesSpeed characteristic for case 1b (actual speed < creep speed)n t Creep

11.92 12 Functional Descriptions12.7.2 Description of the spindle modesExample for case 1b 0° Example Actual position: 315° Actual rotation: po

12 Functional Descriptions 06.9312.7.2 Description of the spindle modesSpeed characteristic for case 2n t Creep speed for M19Recognition of zero ma

FDD2nd screen09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–19SINUMERIK 840C (IA)Active power (SW 4) This display field shows the current a

11.92 12 Functional Descriptions12.7.2 Description of the spindle modesSpeed characteristic for incremental positioningtn Max. speed from DB user

12 Functional Descriptions 11.9212.7.2 Description of the spindle modesExample 20° last M19 position: 90° Actual position: 0° Specified trave

11.92 12 Functional Descriptions12.7.2 Description of the spindle modesGain factor changeIn the positioning mode it must be possible to drive the sp

12 Functional Descriptions 11.9212.7.2 Description of the spindle modesReferring to the SIMODRIVE 650 Operating Instructions will explain the follow

10.94 12 Functional Descriptions12.7.2 Description of the spindle modesAborting the positioning modeThe specified position is regarded as having bee

12 Functional Descriptions 10.9412.7.2 Description of the spindle modesAt speeds (n) above rated speed (nn), the drive acceleration capability decre

10.94 12 Functional Descriptions12.7.2 Description of the spindle modesIn main spindle drives, the torque is limited as follows (cf. Fig. 1):• Const

12 Functional Descriptions 10.9412.7.2 Description of the spindle modesWhen speed nx is set to the same value as limit speed nmax or when "0&qu

09.01 12 Functional Descriptions12.7.2 Description of the spindle modes12.7.2.4 C axis modeGeneralIn the C axis mode the spindle is operated as a po

12 Functional Descriptions 01.9912.7.2 Description of the spindle modesSelection and deselection of the C axis modeSelection and deselection of the

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–20SINUMERIK 840C (IA)Parking axis setpoint This display field shows the status of parking ax

06.93 12 Functional Descriptions12.7.2 Description of the spindle modesSynchronizing and referencingThe reference systems for the spindle and the as

12 Functional Descriptions 06.9312.7.2 Description of the spindle modes• With rotary axes it is usually unnecessary to monitor software limit switch

10.94 12 Functional Descriptions12.7.2 Description of the spindle modesParking axisIf a C axis is assigned to a spindle via MD 461*, axis-specific i

12 Functional Descriptions 11.9212.7.2 Description of the spindle modesInitiating the C axis modeThis section describes various methods of changing

11.92 12 Functional Descriptions12.7.2 Description of the spindle modesExample:• Spindle/C axis with double-track encoder• One motor for both modes

12 Functional Descriptions 06.9312.7.2 Description of the spindle modesEncoder-specific resolutionAny type of encoder for actual value acquisition (

06.93 12 Functional Descriptions12.7.2 Description of the spindle modesPossible configurations for the C axis modeThe machine data listed below must

12 Functional Descriptions 11.9212.7.2 Description of the spindle modesConfiguration with one encoderSetpointC axisSetpointspindleActual valueSpindl

11.92 12 Functional Descriptions12.7.2 Description of the spindle modesRelevance of machine data bits for sign inversionSetpoint/actual value for sp

12 Functional Descriptions 06.9312.8 Following error compensation for thread cutting12.8 Following error compensation for thread cuttingThis functio

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–21SINUMERIK 840C (IA)4.4 PC dataAll data not documented in the following sections must notbe

06.93 12 Functional Descriptions12.8.1 Multiple threadExample:Three-start thread (each offset by 120 degrees)G01 G90 X50 S200 M3 LFStarting poi

12 Functional Descriptions 06.9312.9 Thread cutting position controlled spindle (SW 2 and higher)12.9 Thread cutting position controlled spindle (SW

06.93 12 Functional Descriptions12.9.2 Description of function12.9.2.1 Switching on the functionTwo G functions are required for the ”Thread cutting

12 Functional Descriptions 06.9312.9.2 Description of functionG98 F... Leading feedrate for a rotary axis in rev/min.The path feedrate is calculated

06.93 12 Functional Descriptions12.9.2 Description of functionExample for thread on a cylindrical workpiece:N10 ... (Switch spindle to rotary axis

12 Functional Descriptions 10.9412.9.2 Description of functionThe thread lead is programmed under address K (I, J). The sign in front of K shows the

09.95 12 Functional Descriptions12.9.6 Reading in G functions12.9.6 Reading in G functionsG functions G36 and G98 can be read by the user with FB69

12 Functional Descriptions 12.9312.10.1 Rapid block change using FIFO function (up to SW 2 only)The next part program blocks are temporarily stored

09.95 12 Functional Descriptions12.10.2 Control of predecoding (SW 5 and higher)12.10.2 Control of predecoding (SW 5 and higher)12.10.2.1 Correspond

12 Functional Descriptions 08.9612.11 Absolute encoder12.11 Absolute encoder12.11.1 SIPOS absolute encoder up to SW 412.11.1.1 FunctionsThe SIPOS en

PRESET09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–22SINUMERIK 840C (IA)KeyswitchIf the keyswitch is in position 3 when the system starts

09.95 12 Functional Descriptions12.11.1 SIPOS absolute encoder up to SW 412.11.1.3 Synchronizing the absolute encoder with the machineabsolute syste

12 Functional Descriptions 10.9412.11.1 SIPOS absolute encoder up to SW 4Case 1: NC MD 1808* bit 3 = 0If the bit "Absolute offset valid" i

10.94 12 Functional Descriptions12.11.1 SIPOS absolute encoder up to SW 4•Setting up without a reference pointWhere there is no reference cam, e.g.

12 Functional Descriptions 09.9512.11.1 SIPOS absolute encoder up to SW 412.11.1.4 What happens on warm restart (POWER ON)When NC MD 1808* bit 0 &qu

11.92 12 Functional Descriptions12.11.1 SIPOS absolute encoder up to SW 4Comments• NC MD 1808* bit 3: – Software limit switch and leadscrew error c

12 Functional Descriptions 11.9212.11.1 SIPOS absolute encoder up to SW 412.11.1.7 SIPOS absolute encoder errorsWith SIPOS, errors can occur in the

01.99 12 Functional Descriptions12.11.2 ENDAT absolute encoder (SW 5.2 and higher)12.11.2 ENDAT absolute encoder (SW 5.2 and higher)Relevant machine

12 Functional Descriptions 04.9612.11.2 ENDAT absolute encoder (SW 5.2 and higher)12.11.2.2 Hardware requirementsThe ENDAT absolute encoder can only

09.01 12 Functional Descriptions12.11.2 ENDAT absolute encoder (SW 5.2 and higher)Lin. incremental measuring step = = * = 0.002384 µmLinear grid spa

12 Functional Descriptions 07.9712.11.2 ENDAT absolute encoder (SW 5.2 and higher)12.11.2.4 Special features for large traversing rangesFor the line

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–23SINUMERIK 840C (IA)!DangerUp to SW 4:The data in the USER branch are overwritten without c

01.99 12 Functional Descriptions12.11.2 ENDAT absolute encoder (SW 5.2 and higher)Function extension of the symmetrical traversing range for rotary

12 Functional Descriptions 04.9612.11.2 ENDAT absolute encoder (SW 5.2 and higher)12.11.2.5 Offset of the absolute encoder from the machine absolute

04.96 12 Functional Descriptions12.11.2 ENDAT absolute encoder (SW 5.2 and higher)Type 1: NC MD 1808* bit 3, absolute offset valid, = 0If the bit is

12 Functional Descriptions 04.9612.11.2 ENDAT absolute encoder (SW 5.2 and higher)Example:Position controller resolution = 0.5 10-4 mmDisplayed actu

04.96 12 Functional Descriptions12.11.2 ENDAT absolute encoder (SW 5.2 and higher)It must be taken into account that all absolute values have the fo

12 Functional Descriptions 07.9712.11.2 ENDAT absolute encoder (SW 5.2 and higher)12.11.2.6 Behaviour on power on)If NC MD 1808* bit 0 is set the NC

07.97 12 Functional Descriptions12.11.3 Range extension with ENDAT absolute encoder (as from SW 6)Each time the absolute encoder is evaluated (Power

12 Functional Descriptions 07.9712.11.3 Range extension with ENDAT absolute encoder (as from SW 6)NC MD 3944*The rough encoder position in NC-MD 394

09.01 12 Functional Descriptions12.11.2 ENDAT absolute encoder (SW 5.2 and higher)12.11.3.3 First start-upInitial stateInitial state standard MDMD 1

12 Functional Descriptions 01.9912.11.2 ENDAT absolute encoder (SW 5.2 and higher)12.11.3.4 Special start-up casesStart-up after a SW updateThe roug

PRESET09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–24SINUMERIK 840C (IA)Press the softkey PRESET to copy the file into the USER branch (f

07.97 12 Functional Descriptions12.12 Path dimension from PLC12.12 Path dimension from PLCGeneral notesYou can traverse NC axes directly from the PL

12 Functional Descriptions 12.9312.12.1 Execution of the function "Path dimension from the PLC"Manual traverse commands (traverse keys) ar

12.93 12 Functional Descriptions12.12.4 Meaning of NC MD 5008, bit 712.12.4 Meaning of NC MD 5008, bit 7Bit 7=0: Path dimension is started in the AU

12 Functional Descriptions 07.9712.12.5 Influence of the modes on the path dimension function from the PLCThe path dimension is traversed if the dis

12.93 12 Functional Descriptions12.12.5 Influence of the modes on the path dimension function from the PLCIf a path dimension is passed down the com

12 Functional Descriptions 12.9312.12.5 Influence of the modes on the path dimension function from the PLCComments:• Keys/switches on the machine co

11.92 12 Functional Descriptions12.12.5 Influence of the modes on the path dimension function from the PLC• Software limit switch (SW-L):The followi

12 Functional Descriptions 07.9712.13 Indexing function from the PLC12.13 Indexing function from the PLCCorresponding data• MD 244*1104*1108*1112*MD

06.93 12 Functional Descriptions12.13.1 Division in set-up mode12.13.1 Division in set-up modeWith this function the indexing positions are traverse

12 Functional Descriptions 06.9312.13.2 Division from the PLCPreparatoryfunctionRotary axis Linear axisG68 Positioning to divisionnumber along short

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–25SINUMERIK 840C (IA)4.4.2 Configuration file CONFIGAny files which are not documented here

06.93 12 Functional Descriptions12.13.3 Explanation of indexing function termsSignificance of number of divisions and division reference dimensionND

12 Functional Descriptions 06.9312.13.3 Explanation of indexing function termsExample:Number of divisions = 6Rotary axis Division reference dimens

09.95 12 Functional Descriptions12.13.4 Machine data for the function ”Setup mode division related”12.13.4 Machine data for the function ”Setup mode

12 Functional Descriptions 09.9512.13.4 Machine data for the function ”Setup mode division related”NC MD 564* bit 4:Name : Indexing axisSignificance

06.93 12 Functional Descriptions12.13.5 Traversing an indexing axis to the reference point12.13.5 Traversing an indexing axis to the reference point

12 Functional Descriptions 06.9312.13.6 Monitoring12.13.6 MonitoringMonitoring reacts to illegal MD input values for division:Permissible input valu

06.93 12 Functional Descriptions12.13.7 Actual value display• The division counter display is shown in the following example (example for displayres

12 Functional Descriptions 06.9312.13.8 PLC user interface12.13.8 PLC user interfaceThe parameters for the command channel can be set via two interf

10.94 12 Functional Descriptions12.13.10 Error messages from the NC to the PLC12.13.10 Error messages from the NC to the PLCIndexing from the PLC is

12 Functional Descriptions 10.9412.14.1 Feedforward control12.14.1 Feedforward controlThe FEEDFORWARD CONTROL function is an option.12.14.1.1 Corres

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–26SINUMERIK 840C (IA)4.4.2.1 KeywordsKeywords are words reserved by the system.The following

10.94 12 Functional Descriptions12.14.1 Feedforward controlSetpoint smoothingA position overshoot may occur even when the dynamic feedforward contro

12 Functional Descriptions 04.9612.15 Switchover measuring system 1 or 2 (SW 2 and higher)12.15 Switchover measuring system 1 or 2 (SW 2 and higher)

12.93 12 Functional Descriptions12.15.3 Measuring circuit monitoring and alarm processing12.15.3 Measuring circuit monitoring and alarm processing•

12 Functional Descriptions 04.9612.16 Quadrant error compensation (SW 2 and higher)12.16 Quadrant error compensation (SW 2 and higher)12.16.1 Corres

10.94 12 Functional Descriptions12.16.3 Installation12.16.3 InstallationThe compensation value of the QEC essentially depends on the machine configu

12 Functional Descriptions 10.9412.16.3 Installation12.16.3.1 Installation without adaptation characteristicThe installation is carried out in two s

06.93 12 Functional Descriptions12.16.3 InstallationFigure 3 Radius deviations at the quadrant crossover points with insufficient compensationIIIVIC

12 Functional Descriptions 06.9312.16.3 InstallationFigure 5 Compensation time constant too smallIIIVICounter 1Counter 2IIIIf the value for the comp

06.93 12 Functional Descriptions12.16.3 Installation12.16.3.2 Installation with adaptation characteristicIf the compensation is acceleration dependa

12 Functional Descriptions 12.9312.16.3 InstallationThe acceleration values are derived from | a | = v2/r from the radius and travel velocity. Theac

4 MMC Area Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.1 General notes/Overviews . . . . . . . . . . . . . . . .

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–27SINUMERIK 840C (IA)4.4.2.2 Value ranges and default valuesKeyword Value range Default valu

07.97 12 Functional Descriptions12.17 Axis converter / spindle converter (SW 2 and higher)12.17 Axis converter / spindle converter (SW 2 and higher)

12 Functional Descriptions 06.9312.17.2 Axis converterThese setting data can be altered via @311, @312, @411, @412 @/PLC/RS 232 C (V24). The status

06.93 12 Functional Descriptions12.17.3 Spindle converterThese setting data can be altered via @311, @312, @411, @412 @/PLC/RS 232 C (V24).The spind

12 Functional Descriptions 07.9712.18 Functional description of gearbox interpolation (up to SW 3)12.18 Functional description of gearbox interpolat

04.96 12 Functional Descriptions12.18.1 Corresponding dataPLC user interface• Data block DB29 for axes• Data block DB31 for spindles12.18.2 Brief de

12 Functional Descriptions 12.9312.18.2 Brief description of GI functionsLeading drives/Following drivesFollowing driveCompensatory controllerPara

12.93 12 Functional Descriptions12.18.3 Operating principle12.18.3 Operating principleSeveral gearbox interpolation groupings can be operated simult

12 Functional Descriptions 12.9312.18.4 Link types with constant link factor12.18.4 Link types with constant link factor12.18.4.1 Setpoint linkWhen

10.94 12 Functional Descriptions12.18.4 Link types with constant link factor12.18.4.2 Actual value linkThe setpoint link described above cannot be u

12 Functional Descriptions 10.9412.18.4 Link types with constant link factorFor normal operating conditions, it is advisable to operate only one lea

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–28SINUMERIK 840C (IA)BT_Name FlexOS name of the operator panel interface.For operation witho

10.94 12 Functional Descriptions12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher) 12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and highe

12 Functional Descriptions 10.9412.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher)The R parameter can be either the output quantity of an I

10.94 12 Functional Descriptions12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher) Link types of GI/IKA link structuresLinktypeGI/IKA link t

12 Functional Descriptions 03.9512.18.6 Variable cascading of GI following drives (SW 4 and higher)12.18.6 Variable cascading of GI following drives

09.01 12 Functional Descriptions12.18.8 Following drive overlays12.18.8 Following drive overlaysWhen the LINK ON gear link is activated, the followi

12 Functional Descriptions 10.9412.18.8 Following drive overlaysThe overlay path FD is calculated on the basis of the present actual positions and

12.93 12 Functional Descriptions12.18.10 Block search12.18.10 Block searchBlock search is only meaningful if executed with calculation. The GI comma

12 Functional Descriptions 10.9412.18.11 GI monitors12.18.11.1 Monitoring for maximum velocity/speed and maximumaccelerationThe velocity/speed of th

09.01 12 Functional Descriptions12.18.11 GI monitorsThe velocity warning threshold is input as a percentage value of the maximum velocity (NCMD 280*

12 Functional Descriptions 09.0112.18.11 GI monitorsCharacteristic of the velocity setpoint with the characteristic rising above and falling below t

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–29SINUMERIK 840C (IA)For example, the interpretation of following configuration entry:PROTMA

09.01 12 Functional Descriptions12.18.11 GI monitorsnFATipoTipoMD 336<>0MD 336=0VsetVactTipoLeading axisvLAvsetvset · MD335Following axisMD 14

12 Functional Descriptions 07.9712.18.11 GI monitors12.18.11.2 Fine/coarse synchronismIn the LINK ACTIVE state, the interface signal SYNCHRONISM FIN

08.96 12 Functional Descriptions12.18.11 GI monitors12.18.11.5 HW/SW limit switches of following driveIf the following axis traverses beyond an HW o

12 Functional Descriptions 12.9312.18.11 GI monitors12.18.11.6 Special features relating to following axes• If a following axis cannot execute its t

10.94 12 Functional Descriptions12.18.12 ProgrammingIf a following spindle is programmed, the only possible leading spindlemust also be programmed.

12 Functional Descriptions 12.9312.18.12 ProgrammingGeneral information about programming• When a GI function is programmed, the following block is

12.93 12 Functional Descriptions12.18.12 Programming• The defined gearbox configuration is maintained in the following events:– End of block– End of

12 Functional Descriptions 10.9412.18.12 Programming• NC MD 1852*/527* can be set such that tool length compensation, zero offsets and thepreset/DRF

10.94 12 Functional Descriptions12.18.12 ProgrammingA gearbox chain must not be closed in the active state, i.e. if a chain is defined such that afo

12 Functional Descriptions 10.9412.18.13 Start-up12.18.13 Start-upBefore commencing start-up of the GI grouping, you must complete the start-up proc

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–30SINUMERIK 840C (IA)You can reactivate the write enable function on the hard disk of the MM

12.93 12 Functional Descriptions12.18.13 Start-up12.18.13.2 Full start-up procedureStep Action Important information1 Define position controlsamplin

12 Functional Descriptions 10.9412.18.13 Start-up12.18.13 Start-upBefore commencing start-up of the GI grouping, you must complete the start-up proc

12.93 12 Functional Descriptions12.18.13 Start-up12.18.13.2 Full start-up procedureStep Action Important information1 Define position controlsamplin

12 Functional Descriptions 12.9312.18.13 Start-upSet position control sampling timesThe position control sampling times for the following drive and

12.93 12 Functional Descriptions12.18.13 Start-upGeneral optimization of axes and spindles• Axes:You must set all axes in the GI grouping according

12 Functional Descriptions 10.9412.18.13 Start-up• If the drives involved have varying dynamic response characteristics (and if it is notmeaningful

12.93 12 Functional Descriptions12.18.13 Start-upKv1=33.33 s-1V1=0.66 TSYM1=5 ms1-0.66TSUBS1= –––––––+5 ms=15 ms33.33Kv2=33.33s-1V2=0.66 TSYM2=5 ms1

12 Functional Descriptions 10.9412.18.13 Start-upOptimization of the compensatory controllerWhen it is activated, the compensatory controller basica

10.94 12 Functional Descriptions12.18.13 Start-upThe following servo gain factor settings are recommended:FD-KVDrv(NC MD252*/435*..442*) = 1 1)FD-KV

12 Functional Descriptions 10.9412.18.13 Start-upWhile the following axis is traversing, the positional difference for synchronism (contourdeviation

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–31SINUMERIK 840C (IA)4.4.3.1 Configuration file BEDCONF in directory Operation/Basic Setting

12.93 12 Functional Descriptions12.18.13 Start-upEffect of the input values in NC MD 1432*/495* (case distinction):0: No controlled follow-up;immedi

12 Functional Descriptions 12.9312.18.13 Start-upSetting the interlocksTo complete the start-up procedure, you now need to set or reset the interloc

09.01 12 Functional Descriptions12.18.14 Special cases of gearbox interpolationSelection• Before synchronous operation is selected, the CONTROLLER E

12 Functional Descriptions 10.9412.18.14 Special cases of gearbox interpolation• The same drive may not be configured as the following drive as a C-

01.99 12 Functional Descriptions12.18.14 Special cases of gearbox interpolation• Gear stage switchover and the transfer of new actual gear stages ar

12 Functional Descriptions 12.9312.18.14 Special cases of gearbox interpolation12.18.14.2 Gantry axes; machines with forced couplingSeveral gantry a

12.93 12 Functional Descriptions12.18.14 Special cases of gearbox interpolationThe following interlocks are effective:• Inhibition of reconfiguratio

12 Functional Descriptions 10.9412.18.14 Special cases of gearbox interpolationFlowchart for PLC-controlled reference point approachActivate control

12.93 12 Functional Descriptions12.18.14 Special cases of gearbox interpolation• Distance-coded reference mark system for each gantry axisTo avoid t

12 Functional Descriptions 10.9412.18.15 Gearbox interpolation status data12.18.15 Gearbox interpolation status dataIn the SINUMERIK 840C control sy

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–32SINUMERIK 840C (IA) ’0’ ’0’ ’0’ ’0’ ’0’ //

12.93 12 Functional Descriptions12.18.16 Examples12.18.16 Examples12.18.16.1 Overview of application examples• Hobbing• Inclined infeed axes12.18.16

12 Functional Descriptions 12.9312.18.16 ExamplesThe hobbing machine functions are interrelated as follows:C(FA)Y(LA 3)Z(LA 2)B(LA 1)The workpiece t

12.93 12 Functional Descriptions12.18.16 ExamplesExample calculations of udz and udy.mmmmdegreesdegreesudz =sin °mn * · 360udy =cos °mn * · 360i

12 Functional Descriptions 12.9312.18.16 ExamplesTwo co-ordinate systems are defined:X/Z = Simulated cartesian co-ordinate systemAxes X and Z have n

12.93 12 Functional Descriptions12.18.16 ExamplesRelationship between the simulated leading axes and the following axesResultnew Z1 valueProgrammed

12 Functional Descriptions 01.9912.18.16 ExamplesProgramming the GI groupings via the part program:GI grouping 1: 1st leading axis = XFollowing ax

09.95 12 Functional Descriptions12.19 Interpolation and compensation with tables and temperature compensation12.19 Interpolation and compensation wi

12 Functional Descriptions 09.9512.19.1 OptionsImplementation of any geometry or velocity profiles SW 4 and higher with IKA Stage 2IKA Stage 2 makes

09.95 12 Functional Descriptions12.19.2 ActivationActivation of IKA Stage 2The option IKA Stage 2 applies from SW 4 and contains the IKA option. Wit

12 Functional Descriptions 09.9512.19.3 Interlocks and monitoring12.19.3 Interlocks and monitoringInterlocksIn the case of axis-specific interlocks

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–33SINUMERIK 840C (IA) ’0’ ’0’ ’0’ ’0’ ’0’ //

09.95 12 Functional Descriptions12.19.3 Interlocks and monitoringSW limit switch +0PNCPSWPMP1Path distance to go IKA value• IKA/TC motion in positiv

12 Functional Descriptions 09.9512.19.3 Interlocks and monitoringIKA warning limit with axis compensationWhen the compensatory/additional values of

09.95 12 Functional Descriptions12.19.4 Temperature compensation TC12.19.4 Temperature compensation TCThe TEMPERATURE COMPENSATION (TC) functionis a

12 Functional Descriptions 09.9512.19.4 Temperature compensation TCThe effects of both errors are cumulative and mutually superimposed so that the a

09.95 12 Functional Descriptions12.19.4 Temperature compensation TC12.19.4.2 Functional descriptionTemperature error compensation can be performed f

12 Functional Descriptions 09.9512.19.4 Temperature compensation TCData format of user DB• Length in words: Always value 7 in KF format• Axis numbe

09.95 12 Functional Descriptions12.19.5 Interpolation and compensation with tables12.19.5 Interpolation and compensation with tablesThe INTERPOLATIO

12 Functional Descriptions 09.9512.19.5 Interpolation and compensation with tablesIn the case of a cam contour, a rotary axis value of the C axis (i

09.95 12 Functional Descriptions12.19.5 Interpolation and compensation with tables12.19.5.1 Functional descriptionPossibilities with• IKA– 32 IKA co

12 Functional Descriptions 09.9512.19.5 Interpolation and compensation with tables12.19.5.2 Data structures and data assignmentThe functions of IKA

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–34SINUMERIK 840C (IA)BPOSNEG_DEF The parameter BPOSNEG_DEF sets whether the screen display i

09.95 12 Functional Descriptions12.19.5 Interpolation and compensation with tablesData access via operator panel/machine data dialogThe IKA data can

12 Functional Descriptions 09.9512.19.5 Interpolation and compensation with tables2. Example for calculating compensation curves( IKA example 1 ) Ma

09.95 12 Functional Descriptions12.19.5 Interpolation and compensation with tables3. IKA configuration [ika1 data] :N0150 @40c K1 K2 K1 - IKA

12 Functional Descriptions 01.9912.19.5 Interpolation and compensation with tables5. Deactivate and retractN0250 @40c K11 K2 K0 - Deactivate

09.95 12 Functional Descriptions12.19.5 Interpolation and compensation with tables3. G functionsFrom IKA Stage 2, an IKA configuration can be progra

12 Functional Descriptions 07.9712.19.5 Interpolation and compensation with tablesNote:- y=No. of the IKA configuration; max. 2 placesx=Values- The

09.95 12 Functional Descriptions12.19.5 Interpolation and compensation with tables12.19.5.4 Activating IKA data%IKA1The IKA data of %IKA1 are active

12 Functional Descriptions 09.0112.19.5 Interpolation and compensation with tables12.19.5.5 Overview of valid IKA dataDefinition of the individual d

09.01 12 Functional Descriptions12.19.5 Interpolation and compensation with tablesData type Significance Data No.within datatypeData typefor@30c/40c

12 Functional Descriptions 09.9512.19.5 Interpolation and compensation with tables12.19.5.6 IKA calculation sequenceIKA calculation sequence Link ty

09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–35SINUMERIK 840C (IA)The parameters below contain the preset values for block generation.BEA

04.96 12 Functional Descriptions12.19.5 Interpolation and compensation with tablesIf the output is assigned to the compensation value of an axis (44

12 Functional Descriptions 09.9512.19.5 Interpolation and compensation with tables12.19.5.7 Meaning of the data types• %IKA1, IKA configurationEvery

09.95 12 Functional Descriptions12.19.5 Interpolation and compensation with tablesThe input quantity compensation is controlled via bit 3 of the IKA

12 Functional Descriptions 09.9512.19.5 Interpolation and compensation with tablesNumber of the control curveData type: 1The required control curve

09.95 12 Functional Descriptions12.19.5 Interpolation and compensation with tablesWeighting input A, numeratorData type: 18 Input format: ±99 999 99

12 Functional Descriptions 04.9612.19.5 Interpolation and compensation with tables12.19.5.8 Links between IKA data areasStart pointer 5End pointer 6

09.01 12 Functional Descriptions12.19.5 Interpolation and compensation with tables12.19.5.9 Viewing the IKA data during programmingThe IKA data can

12 Functional Descriptions 09.9512.20 Extended stop and retract (ESR) (SW 4 and higher)12.20 Extended stop and retract (ESR) (SW 4 and higher)The &q

10.94 12 Functional Descriptions12.20.1 Functional description12.20.1 Functional descriptionThe term "Extended stop and retract" refers to

12 Functional Descriptions 04.9612.20 Extended stop and retract (ESR) (SW 4 and higher)– Application of internal sources:- Emergency retraction thre

PRESETSAVE09.95 Siemens AG 2001 All Rights Reserved 6FC5197–jAA504–36SINUMERIK 840C (IA)With a main memory capacity of 16 MB the mutual exclusion of

10.94 12 Functional Descriptions12.20 Extended stop and retract (ESR) (SW 4 and higher)3.) The possibility of initiating or reacting via mixed I/O /

12 Functional Descriptions 10.9412.20.4 Mains buffering and mains failure detection 611A/D12.20.4 Mains failure detection and mains buffering12.20.4

10.94 12 Functional Descriptions12.20.4 Mains buffering and mains failure detection 611A/D12.20.4.4 DC link undervoltage monitoring in 611DWith the

12 Functional Descriptions 10.9412.19.5 DC link buffering and monitoring of generator minimum speed limit12.20.5 DC link buffering and monitoring of

10.94 12 Functional Descriptions12.19.5 DC link buffering and monitoring of generator minimum speed limitsetpoint zero), energy is fed back to the D

12 Functional Descriptions 09.9512.19.6 Stopping12.20.6.1 Stopping as open-loop control functionThe time characteristics of this reaction type are s

09.95 12 Functional Descriptions12.19.6 StoppingExisting GI and IKA link branches with simulated leading axes/input quantities are not cancelledunti

12 Functional Descriptions 10.9412.20.7 Retraction12.20.7 RetractionThe retraction motion can be parameterized and programmed.The following diagram

09.95 12 Functional Descriptions12.19.7 RetractionThe following individual sources are also available:• Axis/spindle-specific sources:- Retraction t

12 Functional Descriptions 04.9612.20.7 Retraction12.20.7.1 Retraction as open-loop control functionThe reaction to detected retraction events can b