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GAS CHROMATOGRAPHY p processMAXUMTM edition IIProcess Gas Chromatograph Installation Manual Edition 8/2007

Maxum II Specifications, Continued I/O Options Standard I/O 2 analog outputs; 4 digital outputs (1 indicates system error, 3 are user configurable);

Maxum II Specifications, Continued Installation Configuration Single unit with multiple enclosures CAUTION When mounting the analyzer on a wall,

Maxum II Specifications, Continued AC Power 100-130 VAC or 187-264 VAC (configuration dependent); 47-63 Hz., single phase Transient Overvoltage – Cat

Maxum II Outline Drawing Notes Unless otherwise specified, dimensions are shown as millimeters (Inches) Recommended Minimum Clea

Installation IntroductionThis section is intended for installation personnel. After completing these procedures, the Maxum II will be ready for startu

Receiving a Crated Analyzer Instructions When the Maxum II is shipped to the installation site in a reinforced crate with vibration protection, it wil

Mounting the Analyzer Instructions The following procedures should be used to mount the Maxum II to wall or bulkhead; see Figure 2-1. Maxum II Outlin

Mounting the Analyzer, Continued  Refer to Application Drawing Package, Dimension Diagram Analyzer sheet for drilling information. The following di

Cable Connections Protective Earth Ground Install protective earth ground per applicable codes (see diagram on page 16). This is located on the back

Installing Primary AC Power Primary AC Power For Installation of AC Power for CE / ATEX units, refer to the Application Drawing Package, and page 17

Maxum™ edition II Process Gas Chromatograph Table of Contents Getting Help 2 Safety Practices & Precautions 3Site Considerations 5Maxum II

Installing Primary AC Power, Continued Circuit Breaker The circuit breaker should have the correct ampere rating, number of poles, and rated for the a

Installing Primary AC Power, Continued Installation Procedure To install primary AC wiring, perform the following procedures:  Shut off the primary

Installing Primary AC Power, Continued  Install AC power wiring to the PECM connectors TB1, TB2, and TB10 as specified in the Application Drawing Pa

Installing Primary AC Power, Continued  Verify that the correct fuses are in place. Fuses are located on the PECM. See diagram below for correct pl

Utility Gas Supply Installation Description This section provides the utility gas supply installation requirements for the analyzer.  Carrier Suppl

Utility Gas Supply Installation, Continued Figure 2-4. Automatically Switched Carrier Gas Cylinders Calibration Standard Supply Installation The Ca

Utility Gas Supply Installation, Continued Detector Flame Fuel Supply The FPD will need supplemental hydrogen and the FID may also need supplemental h

Sampling System Installation Siemens Supplied Sample System The sampling system provides a conditioned process sample to the analyzer. This section is

Sampling System Installation, Continued Transport Tubing Refer to Application Drawing Package, Block Diagram Utility Connections sheet. Gas Samples T

Sampling System Installation, Continued Figure 2-4. Typical Installed Sample Probe Returning Samples to the Process Stream Refer to the Application

Getting Help Contacts for Help Siemens provides support for the Maxum System worldwide. Contact information is provided on all Siemens products at th

Sampling System Installation, Continued Liquid Samples If the sample stream is a liquid, all of the liquid flows should be returned to the process. I

Analyzer Connections Before You Begin Ensure that the Utility Gas Supply and Sample System are installed in accordance with the Utility Gas Supply Req

Analyzer Connections, Continued  For an analyzer with an FID, connect a length of new, clean, ¼” (6.35 mm) stainless steel tubing to the analyzer po

Maxum II Initial Startup Procedures Important Before proceeding with these procedures make sure the Maxum II is installed correctly in accordance with

Refer to the comments on Hazardous gases on page 3. Maxum II Initial Startup Procedures, Continued  Continuing with the main power still off, open

Maxum II Initial Startup Procedures, Continued Check Operation of Oven Heaters For Air Bath heaters (including PTGC) perform the following procedure:

Maxum II Initial Startup Procedures, Continued  Observe when the over temp shutdown light comes on. This is indicated when the fourth LED lights (

Maxum II Initial Startup Procedures, Continued Prepare Flame Detectors If Present  For FID and FPD detectors, disable carrier gas flows and check fu

Maxum II Initial Startup Procedures, Continued  If analyzer with the IP address entered in the Maxum II does not appear in the analyzer list at the

Maxum II Initial Startup Procedures, Continued  At the end of the cycle, import the chromatogram: File > Data > Import. Compare the chro

Safety Practices and Precautions Safety First This product has been designed, tested, and supplied in a safe condition in accordance with IEC Publicat

Maxum II Initial Startup Procedures, Continued Check for Proper Reporting of Results  In the main System Manager screen, double click in the analyze

Maxum II Shutdown, Restart, and Cleaning Procedures Introduction The Maxum II is designed to automatically recover to full operation after a power f

Assigning IP & Sub Network Mask Addresses Overview All Maxum II units connected to a network must have a unique 32-bit IP and a common sub networ

Spare Parts Spare Parts List Please refer to page 2 for information on where to order spare parts. Providing the unit serial number of the instrument

8/2007 Edition 2000595-001Siemens Energy & Automation, Inc.7101 Hollister Road, Houston, TX 77040United StatesPhone +1 (713) 939-7400Fax +1 (713

Safety Practices and Precautions, Continued Hazardous or Poisonous Gases When hazardous gases (such as poisonous, flammable, or oxygen depleting) are

Site Considerations Description To protect the Maxum II from the elements, it should be located in an analyzer house or a similar protected enclosure;

Site Considerations, Continued When the Maxum II contains an air bath oven, it will vent in excess of 3 SCFM (85 liters per minute) of heated air thro

Site Considerations, Continued Qualified Personnel Only suitably qualified personnel may operate or perform maintenance on the Maxum II. For the purp

Maxum II Specifications The equipment is designed to be operated under normal environmental conditions unless noted otherwise in the specifications