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TECHNICAL DESCRIPTION
MICROMASTER
MICROMASTER Vector
MIDIMASTER Vector
SIEMENS DA 64 – 2002/2003
Version D 2/4
5
Frequency (Hz)
2.5
Constant current + orientation range
Fully-orientated Vector control
Constant current range
200
The above diagram illustrates the operating ranges of the
MICRO/MIDIMASTER Vector sensorless vector control.
Whereby the frequency range of the vector control lies
between 5Hz and 200Hz; V/Hz control is automatically
selected for values outside this range.
Constant current range
In this range, the drive inverter behaves just like a current
source and outputs the current value, programmed in parameter
P083, independent of the particular load.
For instance, for a 750 W motor, if P083 is set to 3.4 A then
the motor current remains independent of the motor load (full
or no load) at 3.4 A.
Constant torque (P078) and breakaway torque (P079) lie in
this range and offer a torque capability of up to 250 %.
This range is below approx. 5 Hz (while the output frequency
ramps-up from zero) and below 2.5 Hz (while the output
frequency ramps-down from a frequency above 5 Hz). The
2.5 Hz hysteresis bandwidth prevents oscillation between the
two operating modes. The specified 2.5 Hz and 5 Hz values
approximately correspond to 5 % or 10 % of the value,
programmed in P081 – the nominal rating plate frequency of
the motor.
Constant current and orientation range
When operating in this range, and the output frequency is
being ramped-up, the back EMF of the motor establishes
itself. The system searches and locks onto the rotor speed
using this information. Once locked, it will remain locked until
the output frequency is reduced to below 2.5 Hz. The slip
compensation is also active in this range.
Fully-orientated vector control
In this range, the drive inverter has determined the operating
state of the motor and maintains the frequency setpoint
within the operating range of the drive inverter. Deviations in
the ambient temperature, the stator resistance, motor slip
etc. are fully compensated over the complete load range and
beyond.
The sensorless vector control is a real, closed-loop control which
is highly dependent on the correctness of the data stamped on
the motor rating plate as well as the accuracy of the inverter's
current monitoring.
When using the sensorless vector control (SVC, Sensorless
Vector Control), the data stamped on the rating plate of the
squirrel-cage induction motor must be precisely entered
(parameters P080 to P085). These parameters are set in the
factory to the data of a four-pole Siemens 1LA5 motor. This data
must be appropriately changed when using another motor. After
the SVC mode has been activated (P077=3), when the drive
inverter is powered-up the next time, the CAL message is
displayed for several seconds. During this time, the drive
inverter optimizes itself and computes the properties and
characteristics of the motor model, for example, the stator
resistance, leakage inductance, thermal time constant of the
rotor and stator.
The calibration routine (CALibration) must be
performed with the motor in a cold state. This is
because the drive inverter automatically compensates
for motor temperature changes.
SVC can only be used for induction motors and for single
motor drives or multi-motor drives with a mechanically
coupled load.
SVC cannot be used for:
· Synchronous or reluctance motors
· Multi-motor drives, group drives (where several motors
are connected in parallel at the output of the drive
inverter)
· Motors with rated outputs less than half the rated drive
inverter output
· Motors with a higher current demand than the drive
inverter can supply, i.e. I
Motor
> P083 max.
In cases such as these, a V/Hz characteristic must be
parameterized;
· P077 = 0 for applications with linear torque
characteristics
· P077 = 2 for applications with pump or fan
characteristics (square-law torque characteristics,
variable torque, VT).
The "Flying start" feature in both MICROMASTER Vector and
MIDIMASTER Vector depend on the vector algorithm and
therefore are subject to the same principles as for SVC
operation.
The restrictions, mentioned above, also apply to drive
inverters, which are configured for operation in the FCC
mode (Flux Current Control) (P077=1). This function was
kept in the vector range in order to guarantee downwards
compatibility with earlier MICRO and MIDIMASTER
generations.
For MIDIMASTER, when a load with square-law torque
characteristic is connected, a significantly higher motor
current is permissible whereby, in almost all cases, the rated
output is achieved using the next larger motor (the motor
current can also be increased using parameter P083).
For a specific output, fan and pump drives can use a lower-
rating drive inverter.
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