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7ML19981FC01 HydroRanger 200 – INSTRUCTION MANUAL Page 227
mmmmm
Appendix D: Pump Control
General Appendix D: Pump Control
Reference
The HydroRanger 200 has the pump control strategies to solve nearly any water /
wastewater application. This section details these strategies for engineers requiring in-
depth knowledge of the system and how it operates.
Pump Control Options
The various methods of pump control are made up of a combination of two control
variables:
Pump Duty
The pump duty indicates in what sequence pumps are started.
Pump Start Method
The start method indicates whether new pumps start and run with any currently running
pumps (most common) or whether new pumps start and shut off currently running
pumps.
Pump Groups
The HydroRanger 200 groups pumps that use identical pumping strategies based on the
value of Relay Control Function (P111). Generally, one group of pumps corresponds to one
wet well or reservoir.
Pump by Rate
To trigger pump starts by the rate of change in material level use P121–Pump by Rate
(P121). New pumps are started, one at a time, until the rate setpoint (Filling Indicator
(P702), or Emptying Indicator(P703)) is reached.
Pump Control Algorithms
All of these algorithms can be used to start multiple pumps (assist) or one pump at a time
(backup).
The HydroRanger 200 has three main methods of pump control:
Fixed
Starts pumps based on individual setpoints and always starts the same pumps in the
same sequence.
- HYDRORANGER 200 1
- Disclaimer of Liability 2
- Table of Contents 10
- Manual Symbols 16
- Configuration Examples 16
- Specifications 17
- Enclosure 20
- Approvals 20
- Compatible Transducers 20
- Transducers 20
- Installation 21
- Mounting Instructions 22
- HydroRanger 200 Board 23
- Installing the Battery 24
- Installing SmartLinx Card 24
- Optional Equipment 24
- Please note: 25
- Terminal Board 26
- Temperature Sensor 28
- Level System Synchronization 29
- Digital Communications 30
- Operating the HydroRanger 200 31
- Readings in RUN Mode 32
- Status Parameters 33
- Controlling the Display 33
- Auxiliary Reading 34
- PROGRAM Mode 35
- Starting PROGRAM Mode 36
- Programmer Keys 37
- Dolphin Plus 38
- Dolphin Plus Toolbar Buttons 39
- Security 40
- Using Units or Percent (%) 41
- Parameters Types 41
- Parameter Reset 42
- Display Readout 42
- Operation 44
- HydroRanger 200 Display 44
- Accessing a Parameter Index 44
- Primary and Secondary Indexes 45
- Starting Measurement 46
- Measurement Conditions 47
- General Introduction 48
- Relay Function 48
- 2 % of span 49
- Relay States 50
- Relay Related Parameters 50
- Relay Activation 51
- Preset Applications 52
- Value # Parameters Affected 53
- Discrete Inputs 55
- Level Reading Parameters 56
- Calibrating 4 mA Output 57
- Calibrating 20 mA Output 57
- Verifying the mA Range 57
- Readings 58
- Tank Shape and Dimensions 58
- Characterization Chart 59
- Set the Common Parameters 61
- Setting Simple Level Alarms 62
- Cable Fault 63
- Temperature 63
- Loss of Echo (LOE) 64
- Pump Control 65
- HydroRanger 66
- Other Pump Control Algorithms 68
- Optional Pump Controls 70
- Single Point Mode 71
- Totalizing Pumped Volume 72
- Setting a Pump to Run On 73
- Reducing Wall Cling 73
- Grouping Pumps 74
- Setting a Flush Valve 74
- Tracking Pump Usage 75
- Rake (Screen) Control 76
- Setting the Common Parameters 77
- Set Relay 1 (Operate Rake) 77
- Relay Contacts 78
- Totalizer 78
- Flow Sampler 79
- Common Parameters 80
- Setting Zero Head 81
- Setting Totalized Volume 82
- Open Channel Monitoring 83
- Parameter Index Value 83
- Palmer Bowlus Flume 84
- Applicable Weir Profiles 86
- Non-Applicable Weir Profiles 87
- Parshall Flume 87
- Leopold Lagco Flume 88
- Cut Throat Flume 89
- Universal Calculation Support 90
- Example Flumes 91
- Example Weirs 91
- Testing the Configuration 93
- I/O Checkout 95
- Application Test 95
- Optional SmartLinx 97
- Communication Systems 98
- Communication Ports 98
- SmartLinx 99
- Communications Installation 100
- Port 1: RS-232 RJ-11 Jack 101
- Port 2: RS-485 101
- P770 Port Protocol 102
- P771 Network Address 102
- P774 Data Bits 103
- P775 Stop Bits 103
- P772 Baud Rate 103
- P773 Parity 103
- P778 Modem Available 104
- P779 Modem Inactivity Timeout 104
- P782 Parameter Index Location 104
- Modbus Register Map 105
- Word Order (R40,062) 106
- Map ID (R40,063) 106
- Product ID (R40,064) 107
- Modbus Register Types 108
- Discrete Input Data Address 108
- Relay Data Address 108
- Parameter Indexing 110
- Reading Parameters 110
- Examples are: 111
- Types of values are: 111
- Writing Parameters 112
- Format Registers 113
- Data Types 115
- Split Values 116
- Text Messages 117
- HydroRanger 200 118
- Error Handling 119
- Communication Troubleshooting 121
- Parameter Access (SPA) 122
- Format Register 123
- Error Codes 124
- Parameter Reference 125
- Parameters 126
- Quick Start (P001 to P007) 127
- P002 Material 128
- P003 Maximum Process Speed 128
- P004 Transducer 129
- P005 Units 129
- P006 Empty 130
- P007 Span 130
- Volume (P050 to P055) 131
- P051 Maximum Volume 133
- P052 Tank Dimension A 133
- P053 Tank Dimension L 133
- Entering a Level Breakpoint 134
- Typical volume calculations 134
- P060 Decimal Position 135
- P061 Convert Reading 135
- Backup Level Override 136
- P065 Reading Override Value 137
- P066 Override Time Delay 137
- Failsafe (P070 to P072) 138
- P072 Failsafe Level Advance 139
- Relays (P100 to P119) 140
- P110 Level Source 141
- P111 Relay Control Function 141
- P112 Relay ON Setpoint 142
- P113 Relay OFF Setpoint 143
- P115 Relay Interval Setpoint 143
- P116 Dead Band 143
- P118 Relay Output Logic 144
- P119 Relay Logic Test 145
- P121 Pump by Rate 145
- P122 Pump Service Ratio 146
- P129 Relay Failsafe 146
- P130 Pump Run-On Interval 147
- P131 Pump Run-On Duration 148
- P132 Pump Start Delay 148
- P136 Wall Cling Reduction 149
- Flush Systems (P170 to P173) 150
- P170 Flush Pump 151
- P171 Flush Cycles 151
- P172 Flush Interval 151
- P173 Flush Duration 152
- P200 mA Output Range 152
- P201 mA Output Function 153
- P202 mA Output Allocation 153
- P201—mA Function 154
- Settings 154
- P210 0/4 mA Output Setpoint 155
- P211 20 mA Output Setpoint 155
- P212 mA Output Min Limit 155
- P213 mA Output Max Limit 156
- P214 4 mA Output Trim 156
- P215 20 mA Output Trim 156
- P219 mA Output Failsafe 157
- P250 mA Input Range 157
- P251 0 or 4 mA Input Level 158
- P252 20 mA Input Level 158
- P254 Scaled mA Input Value 159
- P260 mA Raw Input 159
- P270 Discrete Input Function 159
- P304 Reading Max 162
- P305 Reading Min 162
- Pump Records (P310 to P312) 163
- Flow Records (P320 and P321) 164
- P322 LCD Total Low 165
- P323 LCD Total High 165
- P330 Profile Record 166
- P331 Auto Record Enable 167
- P332 Auto Record Transducer 168
- P333 Auto Record Interval 168
- P334 Auto Record ON Setpoint 169
- P335 Auto Record OFF Setpoint 169
- P337 Auto Record LOE Time 170
- P340 Date of Manufacture 170
- P341 RUN Time 170
- P342 Start Ups 171
- P601 Flow Exponent 172
- Example Exponents 173
- P603 Maximum Head 174
- P604 Maximum Flow 174
- P605 Zero Head 175
- P606 Time Units 175
- P607 Flowrate Decimal 176
- P608 Flowrate Units 176
- P610 Head Breakpoints 177
- P611 Breakpoint Flowrates 177
- P620 Low Flow Cutoff 178
- P621 Auto Zero Head 178
- Totalizer (P630 to P645) 180
- Example: 181
- P641 Flow Sampler Mantissa 182
- P642 Flow Sampler Exponent 182
- P645 Relay Duration 183
- P650 Offset Calibration 183
- P652 Offset Correction 185
- P653 Velocity 185
- P654 Velocity at 20°C 185
- P660 Temp Source 186
- P661 Temp Fixed 186
- P664 Temperature 187
- Rate (P700 to P708) 188
- P702 Filling Indicator 189
- P703 Emptying Indicator 189
- P704 Rate Filter 189
- P705 Rate Update Time 190
- P706 Rate Update Distance 190
- P707 Rate Value 190
- P708 Volume Rate Display 191
- P710 Fuzz Filter 191
- P711 Echo Lock 191
- P712 Echo Lock Sampling 192
- P713 Echo Lock Window 193
- P726 Level System Sync 193
- P727 Scan Delay 193
- Display (P730 to P739) 194
- P731 Auxiliary Reading Key 195
- P732 Display Delay 195
- P733 Scroll Access 196
- P735 Backlight 196
- P737 Primary Reading 196
- SmartLinx Hardware Testing 200
- P791 Bus Error 201
- P792 Bus Error Count 201
- P800 Near Blanking 201
- P801 Range Extension 202
- P803 Shot / Pulse Mode 203
- P804 Confidence Threshold 203
- P805 Echo Confidence 204
- P806 Echo Strength 204
- P807 Noise 204
- P810 Scope Displays 205
- P815 Echo Time Filtered 206
- P816 Echo Time Raw 207
- P817 Profile Pointer Time 207
- P818 Profile Pointer Distance 208
- P820 Algorithm 208
- P821 Spike Filter 209
- P822 Narrow Echo Filter 209
- P823 Reform Echo 210
- P825 Echo Marker Trigger 210
- P830 TVT Type 211
- P831 TVT Shaper 211
- P832 TVT Shaper Adjust 212
- P833 TVT Start Min 213
- P834 TVT Start Duration 213
- P835 TVT Slope Min 213
- P840 Short Shot Number 214
- P841 Long Shot Number 214
- P842 Short Shot Frequency 214
- P843 Long Shot Frequency 215
- P844 Short Shot Width 215
- P845 Long Shot Width 215
- P850 Short Shot Bias 216
- P851 Short Shot Floor 216
- P852 Short Shot Range 216
- Test (P900 to P913) 217
- P904 Keypad 218
- P905 Transmit Pulse 218
- P906 RS-232 Port 218
- P908 Scanner 218
- P910 Toggle Relays 219
- P911 mA Output Value 219
- P912 Transducer Temperature 219
- Measurement (P920 to P927) 220
- P921 Material Measurement 221
- P922 Space Measurement 221
- P923 Distance Measurement 221
- P924 Volume Measurement 222
- P925 Flow Measurement 222
- P926 Head Measurement 222
- P927 Distance Measurement 222
- Master Reset (P999) 223
- Index types 225
- Transmit Pulse 226
- Echo Processing 226
- Distance Calculation 227
- Sound Velocity 227
- Scanning 228
- Volume Calculation 228
- Flow Calculation 229
- Universal, Curved 230
- Maximum Process Speed 231
- Common Problems Chart 232
- Noise Problems 233
- Determine the Noise Source 234
- Non-Transducer Noise Sources 234
- Common Wiring Problems 235
- Reducing Electrical Noise 235
- Reducing Acoustical Noise 235
- Measurement Difficulties 236
- Fixed Reading 237
- Nozzle Mountings 238
- Wrong Reading 239
- Transducer Ringing 239
- Normal Ring Down 240
- Poor Ring Down 240
- Reference 241
- On 3 On On On 242
- On 2 On On Off 242
- On 1 On Off Off 242
- Off 0 Off Off Off 242
- Appendix D: Pump Control 245
- Cycle 3 Relays 245
- Setpoints 245
- P122 Index Value 245
- Other Pump Controls 246
- Updating Software 247
- General Appendix F: Upgrading 248
- General Appendix F 249
- Existing installation 249
- HydroRanger HydroRanger 200 250
- Relay Parameter Value 250
- *7ML19981Fc01* 256
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