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CALIBRATION AND MAINTENANCE UM344-2
September 1995
6
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24
TABLE 6.7 Symptom - Output Current Fixed Below Scale
at Approximately 3.84 mA
POSSIBLE CAUSE CORRECTIVE ACTION
Loop supply voltage less than 12 Vdc at transmitter
SIGNAL +/- terminals.
Replace power supply.
Thermocouple Burnout (if Downscale protection) or
thermocouple extension wire(s) open.
Refer to Figure 4-13 and perform a standard open circuit
(thermocouple) check between transmitter terminals #1
and #3.
Thermocouple wires have polarity reversed. Consult thermocouple wire tables (or Table 6.1) and
determine color code for positive and negative wires.
Check wire connections at transmitter terminal
compartment and at thermocouple head if thermocouple
is remote mounted.
Shorted thermocouple extension wires (due to insulation
failure) between remote mounted thermocouple and
transmitter.
The transmitter will read the temperature at the short
(junction) which, if 3% less than the configured Zero
range value, will force the output current to a maximum
low value of 3.84 mA.
Special Time-Domain Reflectometer (TDR) measurements
can be used to locate the short; otherwise, a visual
inspection of the length of wire must be made to locate
the short.
Incorrect lead connections on 3-wire RTD. Refer to Figure 4-13 and check for correct sensor wiring.
Open RTD lead on double-lead side of 3-wire RTD. Refer to Figure 4-13 and perform continuity check
between RTD wires connected to transmitter terminals #1
and #2 to confirm open circuit.
The single side RTD lead is shorted to one of the double-
side RTD leads (RTD shorted out).
Refer to Figure 4-13 and perform continuity check
between RTD wires #1 and #3 to confirm shorted RTD
Temperature is less than Lower Range Limit (LRL). Re-range transmitter. Refer to Section 5.
TABLE 6.8 Symptom - Output Current Fixed Above Scale
at Approximately 21.8 mA
POSSIBLE CAUSE CORRECTIVE ACTION
Thermocouple Burnout (if Upscale protection) or
thermocouple extension wire(s) open.
Refer to Figure 4-13 and perform burnout check on
thermocouple and continuity check on wires
between transmitter terminals #1 and #3 to isolate
the fault.
RTD element open or, if RTD is remote mounted,
return wire to transmitter terminal #3 is open
Refer to Figure 4-13 and perform continuity checks
on RTD and RTD return wire to transmitter
terminal #3 to isolate the fault
Temperature is greater than Upper Range Limit
(URL).
Re-range transmitter. Refer to Section 5.
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